Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Slicing Analysis

The slicing analysis engineers at MTT have more than 10 years of testing experience in this field. They can professionally grind special devices or precision products to show the real appearance of the sliced products. With the help of microscopic equipment for microscopic observation and analysis, real results can be obtained!

Slicing Analysis

| Project Overview

 

Sectioning technology, also known as slicing, metallographic sectioning, or micro-sectioning (English name: Cross-section, X-section), is one of the most commonly used sample preparation and analysis methods for observing the cross-sectional structure of samples.

 

Sectioning analysis technology is one of the most common and important analysis methods in manufacturing industries such as PCB/PCBA and components. It is usually used for quality judgment and abnormal quality analysis, inspecting the quality of circuit boards, detecting the welding quality of PCBA, finding the causes of failures and solutions, and evaluating process improvement, serving as the basis for objective inspection, research, and judgment.

 

 

 | Test standards

 

IPC-TM 650 2.1.1, IPC-TM 650-2.2.5, IPC A 600, IPC A 610, etc.

 

 

| Service Products / Fields

 

Electronics industry, metal/plastic/ceramic product manufacturing, automotive parts and accessories manufacturing, communication equipment, scientific research, etc.

 

 

| Selected Sectioning Case Illustrations

 

 

 

 

 

 

 

| Classification of Sectioning Methods

 

General micro-sectioning methods can be divided into longitudinal sectioning (cutting in the direction perpendicular to the board surface) and horizontal sectioning (cutting in the direction parallel to the board surface). In addition, there are also methods for hole sectioning and oblique sectioning.

 

Sectioning analysis is a technical means of conducting destructive tests on samples. It is one of the most common and important analysis methods in the electronics manufacturing industry. The quality of the sample preparation in the early stage of sectioning will directly affect the accuracy of the observation and analysis of the failed parts.

 

 

| Application of Sectioning Analysis Technology in Quality Control

 

1. Section analysis of metal/non-metal materials

 

Observe the internal structure and analyze the defects of metal/non-metal materials or products, analyze the electroplating process. The sliced samples can be used to observe the morphology and analyze the composition. Observe the internal structure through the slicing method and verify the suspected abnormal cracking, voids, etc. found in the samples.

 

 

 

Bump foreign matter

Crack depth

 

 

2. Section analysis of electronic components

Use the section analysis technology and high-magnification microscope to confirm the failure phenomena of electronic components and analyze the process and raw material defects. The micro-sections prepared by the micro-sectioning technology can be used for the structural analysis of electronic components and the inspection of surface and internal defects of electronic components.

 

 

 

Poor soldering of ceramic capacitors

Section of the second bonding point of LED

 

 

3. Section analysis of printed circuit boards/assembly boards

 

Conduct quality determination through slicing, make a preliminary analysis of the causes of defects, and test multiple performances of printed circuit boards.

 

For example: resin contamination, coating cracks, hole wall delamination, solder coating conditions, inter-layer thickness, coating thickness, coating thickness inside holes, side etching, inner-layer ring width, inter-layer coincidence degree, coating quality, hole wall roughness, etc.

 

 

The micro-sections prepared by the micro-sectioning technology of printed circuit boards can be used to check the thickness of internal wires, the number of layers, the size of through-hole diameters, and observe the quality of through-holes in PCBs, as well as to check internal voids in PCBA solder joints, the bonding condition of interfaces, and evaluate the wetting quality.

 

 

 

False soldering/dry soldering of CPU solder balls

False soldering/dry soldering of BGA solder balls

 

 

 

| MTT Advantages

 

1. Professional Team: A team of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results.

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

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