Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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MTT is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Depth Measurement Of Carburizing/Nitriding/Hardening Layer

Accurately evaluate the surface treatment effect of components by measuring the depth of carburizing/nitriding/hardening layers. By detecting the penetration depth and microstructure changes after carburizing, nitriding, or hardening treatment, it is possible to determine whether the process meets the standards and ensure that the component has the expected wear resistance, fatigue resistance, and other properties.

 

Depth Measurement Of Carburizing/Nitriding/Hardening Layer

Accurately evaluate the surface treatment effect of components by measuring the depth of carburizing/nitriding/hardening layers. By detecting the penetration depth and microstructure changes after carburizing, nitriding, or hardening treatment, it is possible to determine whether the process meets the standards and ensure that the component has the expected wear resistance, fatigue resistance, and other properties.

 

This is crucial for ensuring the quality of mechanical parts and extending their service life. At the same time, it helps enterprises optimize process parameters, control production costs, and provide key data support for failure analysis, which is the core link to enhance product competitiveness.

 

 

| Test Objective

 

Check the penetration depth and microstructure changes of components after surface carburizing, nitriding or hardening treatment.

 

| Service Products / Fields

 

Steel parts subjected to surface treatments such as carburizing, nitriding, decarburizing, and carbonitriding, as well as steel parts after induction hardening.

 

| Testing Standards

 

ISO 3887-2003

.脱碳层的测定

Steel-Determination of decarburized layer

GB/T 224-2008

钢的脱碳层深度测定法

Method for determining the depth of the decarburized layer in steel

QC/T 29018-1991

汽车碳氮共渗齿轮金相检验

Metallographic inspection of carbonitrided gears for automobiles

ASTM E1077-2001

(2005)

评估钢样品脱碳层深度的试验方法

Test method for evaluating the depth of the decarburized layer in steel samples

ISO 2639-2002

.渗碳层和硬化层深度的测定和检验

Steel-Determination and inspection of the depth of carburized and hardened layers

GB/T 11354-2005

钢铁零件 渗氮层深度测定和金相组织检验

Determination of the depth of the nitrided layer and metallographic structure inspection of iron and steel parts

GB/T 9451-2005

钢件薄表面总硬化层深度或有效硬化层深度的测定

Determination of the total hardened layer depth or effective hardened layer depth of thin surfaces of steel parts

GB/T 5617-2005

钢的感应淬火或火焰淬火后有效硬化层深度的测定

Determination of the effective hardened layer depth after induction hardening or flame hardening of steel

GB/T 9450-2005

钢件渗碳淬火硬化层深度的测定和校核钢件渗碳淬火硬化层深度的测定和校核

Determination and verification of the hardened layer depth of carburized and quenched steel parts. Determination and verification of the hardened layer depth of carburized and quenched steel parts.

GB/T 9095-2008

(ISO 4507-2000)

烧结铁基材料渗碳或碳氮共渗硬化层深度的测定及其验证

Determination and verification of the hardened layer depth of carburized or carbonitrided sintered iron-based materials

 

 

| Typical Images

 

 

 

Inspection of the nitrided layer depth

Inspection of the carburized layer depth

 

 

| MTT Advantages

 

1. Professional Team: A team of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results.

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

 

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