Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Ash Content

The ash content is a key indicator for evaluating the inorganic residues (such as catalyst residues, fillers, and flame retardants) in polymer materials, which directly affects the purity, electrical insulation, and combustion performance of the materials. Accurately determining the ash content is of great significance for controlling the production process (such as the biosafety of medical implant materials), evaluating the addition efficiency of flame retardants (such as the flame-retardant grade of electronic enclosures), and recycling waste (such as predicting the pyrolysis residue rate of plastics).

Ash Content

| Project Background

 

The ash content is a key indicator for evaluating the inorganic residues (such as catalyst residues, fillers, and flame retardants) in polymer materials, which directly affects the purity, electrical insulation, and combustion performance of the materials. Accurately determining the ash content is of great significance for controlling the production process (such as the biosafety of medical implant materials), evaluating the addition efficiency of flame retardants (such as the flame-retardant grade of electronic enclosures), and recycling waste (such as predicting the pyrolysis residue rate of plastics).

 

 

| Project Overview

 

This test uses the high-temperature calcination method: accurately weigh the sample in a pre-treated and constant-weight crucible, calcine it at a specific temperature until the organic matter is completely oxidized, weigh the mass of the remaining inorganic matter after cooling, and calculate the ash percentage. This method can simultaneously identify the types of inorganic fillers (such as the thermal decomposition differences between calcium carbonate and talc powder).

 

 

| Project Objective

 

1. Meeting industry standard requirements and verify compliance;

2. Research and innovation;

3. Failure analysis and root cause tracing.

 

 

| Standard Basis

 

ISO 3451-1 Plastics - Determination of ash - Part 1: General method

ASTM D5630 Standard Test Method for Ash in Plastic Materials

GB/T 9345.1 Plastics - Determination of ash - Part 1: General method

GB/T 4498.1 Rubber - Determination of ash - Part 1: Muffle furnace method 

 

 

| Service Products / Fields

 

Consumer electronics, automotive electronics, automotive parts, plastics industry, rubber industry, biodegradable materials, coatings and adhesives, etc.

 

 

| Project Advantages

 

1. Professional Team: Equipped with a number of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results. High precision and accuracy, authoritative methods, wide scope of application (applicable to prepregs, molding compounds, laminates, and materials containing inorganic fillers, etc.).

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

Frequently Asked Questions
  • 样品分量少能测试吗?
    样品量较少,不能产生50mg以上的灰分,则可考虑热重分析(TGA)方法。
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