Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Professional verification platform, delivering precise data insights to build a solid foundation of trust for investors.
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Selection And Evaluation Of Electronic Accessories

MTT provides professional electronic accessory selection and evaluation services. Based on the needs of different customers and the characteristics of products, personalized testing plans can be developed to ensure the accuracy and reliability of test results, helping enterprises effectively improve the overall quality of products and enhance their market competitiveness.

Selection And Evaluation Of Electronic Accessories

| Project Background

 

With the rapid development of the electronics industry, the types and quantities of electronic products are constantly increasing, and the demand for electronic auxiliary materials is rising day by day. In the manufacturing process of electronic products, electronic auxiliary materials not only affect the quality and performance of products but also relate to production costs and production efficiency. Proper selection and use of electronic auxiliary materials are crucial for electronic manufacturing.

 

 

| Project Overview

 

Based on various materials and tools required in the design, production, and testing processes of electronic products, select auxiliary materials of different models. Through comparisons of performance, compatibility, reliability, production costs, etc., optimize and select the most suitable electronic auxiliary materials for enterprises and products.

 

 

| Test Objective

 

1. Ensure functional adaptability;

 

2. Guarantee product reliability;

 

3. Control costs and risks.

 

 

| Testing Standards

 

IPC-TM-650, IPC J-STD-004, IPC J-STD-005, IPC J-STD-006, JIS Z 3197, GB/T 9491, IPC-CC-830

 

 

| Service Products / Fields

 

Solder wire, solder paste, solder bar, conductive glue, insulating tape, insulating film, three-proof paint, cleaner, etc.

 

 

| Test Items

 

Welding materials: Analysis of tin powder composition, testing of tin powder particles and shapes, flux content, viscosity testing, halogen content, solder ball testing, diffusivity test, wettability test, collapse test, copper mirror test, copper plate corrosion, surface insulation resistance (SIR), electrochemical migration.

 

Flux products: Solid content, specific gravity, viscosity, halogen content, acid value, spread rate, copper mirror test, copper plate corrosion, surface insulation resistance (SIR), electrochemical migration.

 

Three-proof paint products: Main component analysis, specific gravity, viscosity, solid content, surface drying time, flash point, toxicity, glass transition temperature, thermal shock, adhesion test, water absorption rate, anti-mold test, salt spray test, gas corrosion test, hydrolysis resistance evaluation.

 

 

| MTT Advantages

 

1. Professional Team: The technical expert team has rich experimental experience and provides professional, rapid and comprehensive testing services.

 

2. Advanced Equipment: It has many advanced instruments and equipment and is recognized by CMA/CNAS qualifications to ensure the accuracy and reliability of the testing results.

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

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