Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Glass Transition Temperature

The glass transition temperature (Tg) is the critical transition point at which an amorphous or semi-crystalline polymer changes from a hard and brittle glassy state to a soft and elastic state, determining the flexibility, impact resistance, and dimensional stability of the material at room temperature. 

Glass Transition Temperature

| Project Background

 

The glass transition temperature (Tg) is the critical transition point at which an amorphous or semi-crystalline polymer changes from a hard and brittle glassy state to a soft and elastic state, determining the flexibility, impact resistance, and dimensional stability of the material at room temperature. Mastering Tg is of great significance for predicting the low-temperature brittleness of materials, selecting the applicable temperature range (such as maintaining the elasticity of rubber seals in cold regions), and designing the curing process of thermosetting resins. It is the theoretical basis for regulating the performance of polymer products.

 

 

| Project Overview

 

This test is measured by differential scanning calorimetry (DSC), static thermomechanical analyzer (TMA), and dynamic thermomechanical analyzer (DMA). The DSC method measures the change in the power difference or heat flow difference between the target substance and the reference substance by controlling the programmed temperature. The Tg of amorphous or partially crystalline polymers is determined by the height of the specific heat capacity step and the width of the glass transition region in the DSC curve.

 

The TMA method is a method to explore the relationship between the size of the experimental material and temperature change by applying a constant force. It mainly measures the intersection of the tangents of the curve of the amorphous or partially crystalline polymer before and after the glass transition to determine the value of Tg.

 

The DMA method is a method to study the change of the mechanical properties and viscoelasticity of materials with temperature or frequency under cyclic vibration stress. There are mainly three ways to represent the Tg of polymers measured by the DMA method:

The temperature corresponding to the extrapolated starting point of the curve before and during the change on the storage modulus (E') curve is taken as Tg, which is related to the mechanical failure of the material;

 

The peak temperature of the loss modulus (E''), which is related to the change in the physical properties of the polymer and reflects the initial temperature of the movement of polymer molecular segments;

 

(3) The peak temperature of the loss factor (Ttanδ), which represents the damping performance of the material.

 

 

| Test Objective

 

 

1. Meeting industry standard requirements and verify compliance;

 

2. Research and innovation;

 

3. Failure analysis and root cause tracing.

 

 

| Testing Standards

 

ISO 11357-2 Plastics - Differential scanning calorimetry (DSC) - Part 2: Determination of glass transition temperature and step height

 

GB/T 19466.2 Plastics - Differential scanning calorimetry (DSC) - Part 2: Determination of glass transition temperature

 

IPC TM-650 2.4.24 Testing of glass transition temperature and Z-axis thermal expansion by TMA method

 

ISO 11359-2 Plastics - Thermomechanical analysis (TMA) - Part 2: Determination of linear thermal expansion coefficient and glass transition temperature

 

ASTM D7028 Standard test method for determining the glass transition temperature (DMA-Tg) of polymer-matrix composites by dynamic mechanical analysis (DMA)

 

 

| Service Products / Fields

 

Consumer electronics, automotive electronics, rubber industry, plastics industry, electronic packaging, biodegradable materials, coatings and adhesives, optoelectronic display technology, etc.

 

 

| Project Advantages

 

1. DSC: The test temperature range is from -150°C to 600°C. It has advantages such as fast speed, small sample usage, and simple sample preparation, but it is easily affected by thermal history and curing time;

 

2. TMA: The test temperature range is from -100°C to 900°C. It has advantages such as high sensitivity and convenient sample preparation, but it requires the material to have a sufficiently high viscosity above Tg, and the surface should be smooth and parallel. Secondly, it is affected by the thermal history of the sample and the possible softening point;

 

3. DMA: The test temperature range is from -100°C to 400°C. It is the most sensitive method for determining Tg. There is no need to eliminate the thermal history of the material, but it has relatively strict requirements on the sample size and is suitable for determining the Tg of some highly crystalline and highly cross-linked composite materials and filled materials.

 

 

| MTT Advantages

 

1. Professional Team: A team of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results. The requirements for the sample are low, and regular sheet-shaped samples are sufficient; the testing time is fast, and data can be obtained within one minute at the fastest.

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

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