
Automotive environmental reliability testing is of great significance, as it can simulate a variety of extreme environments to verify whether a vehicle maintains stable performance under complex conditions. Such testing helps identify potential issues in advance, prevents failures during actual operation, improves product quality and safety, reduces after-sales costs, and enhances market competitiveness.
| Introduction to Reliability Testing
Reliability testing refers to activities carried out to evaluate whether a product can maintain its functional reliability throughout its specified service life, under all anticipated environments such as use, transportation, or storage. It involves subjecting the product to natural or artificially created environmental conditions in order to assess its performance under actual usage, transport, and storage environments, while also analyzing the extent and mechanisms of environmental influences.
| Purpose of Reliability Testing
By using various kinds of environmental test equipment to simulate climatic conditions such as high temperature, low temperature, high temperature with high humidity, and temperature variations, the product’s response to usage environments can be accelerated. This process validates whether the product meets the intended quality targets set during research, design, and manufacturing, thereby enabling an overall evaluation to determine the product’s reliability lifespan.
| Necessity of Reliability Testing
Reliability testing helps to identify product weaknesses, confirm process and manufacturing defects, and provide suggestions for improvements. It assists enterprises in enhancing process levels, extending product lifespan, and improving quality. Furthermore, it offers technical support for R&D and production, enabling the creation of high-quality products and enhancing a company’s market competitiveness.
大类 Major Categories |
项目介绍 Project Introduction |
测试要求 Testing Requirement |
盐雾试验 Salt spray test |
盐雾试验模拟的是海洋或潮湿地区气候的环境,用于考核产品、材料及其防护层抗盐雾腐蚀的能力。有盐雾试验和交变盐雾两种试验。常用于在特殊条件下的质量评估、失效验证。 The salt spray test simulates the climate of marine or humid regions and is used to evaluate the ability of products, materials, and their protective coatings to resist salt spray corrosion. There are two types of tests: salt spray testing and alternating salt spray testing. These tests are commonly applied for quality assessment and failure verification under special conditions. |
测试范围:NSS,AASS,CASS Testing Scope: NSS, AASS, CASS 测试参数:900*600mm Test Parameters: 900 × 600 mm 测试参数:1 m3 Test Parameters: 1 m³ 测试范围:NSS Testing Scope: NSS 测试参数:2400*1500mm Test Parameters: 2400 × 1500 mm |
防尘防水试验/IP等级 Dustproof and Waterproof Testing / IP Rating |
防尘防水试验/IP等级主要针对在户外或使用环境恶劣的电子产品及设备,表示法为IPXX,第一位特征数字所表示的防止接近危险部件和防止固体异物进入的防护等级,第二位特征数字所表示的防止水进入的防护等级。 Dustproof and waterproof testing / IP rating is primarily intended for electronic products and equipment used outdoors or in harsh environments. The designation is expressed as IPXX, where the first characteristic digit represents the degree of protection against access to hazardous parts and the ingress of solid foreign objects, and the second characteristic digit represents the degree of protection against water ingress. |
测试范围:IP XX Testing Scope: IP XX 测试参数:防尘: 1~4X Test Parameters: Dustproof: 1~4X 防尘: 5~6X Dustproof: 5~6X 防水: X1~7 Waterproof: X1~7 |
高温试验 High-temperature test |
高温对产品有很多影响,如老化、氧化、化学变化、热扩散、电迁移、金属迁移、熔化、汽化变形等,通常周围环境每上升10℃,产品寿命就会减少到四分之一;当周围环境温度上升20℃,产品寿命就会减少一半,产品寿命遵循“10℃规则”,因而高温试验作为最常用的试验,用于元器件和整机的筛选、老化试验、寿命试验、加速寿命试验,同时在失效分析的验证上起重要作用。 High temperatures have numerous impacts on products, including aging, oxidation, chemical changes, thermal diffusion, electromigration, metal migration, melting, vaporization, and deformation. Typically, for every 10 °C increase in ambient temperature, the product’s lifespan is reduced to one-quarter; when the ambient temperature rises by 20 °C, the lifespan is reduced by half. Product longevity follows the “10 °C rule.” Therefore, high-temperature testing is one of the most commonly used methods, applied to component and system-level screening, aging tests, service life tests, accelerated lifetime tests, and it also plays a crucial role in validating failure analysis. |
测试范围:<200℃ Testing Range: < 200 °C 测试参数:小于1m3 16m3 Test Parameters: less than 1 m³ – 16 m³ |
UV紫外光老化试验 UV Ultraviolet Aging Test |
用于模拟对阳光、潮湿和温度对材料的破坏作用;材料老化包括褪色、失光、强度降低、开裂、剥落、粉化和氧化等。 This test is used to simulate the destructive effects of sunlight, humidity, and temperature on materials. Aging phenomena include fading, loss of gloss, reduction of strength, cracking, peeling, chalking, and oxidation. |
测试范围:UVA340/UVB313/ UVA351 Testing Range: UVA340 / UVB313 / UVA351 测试参数:单个样品尺寸为6*9cm Test Parameters: Single sample size 6 × 9 cm |
低温试验 Low-temperature test |
低温对产品有很多影响,如脆化、结冰、粘度增大、固化、机械强度的降低及物理性收缩等, 低温试验用于考核产品在低温环境下贮存和使用的适应性,常用于产品在开发阶段的型式试验、元器件的筛选试验等。 Low temperatures have numerous effects on products, such as embrittlement, freezing, increased viscosity, solidification, reduced mechanical strength, and physical shrinkage. Low-temperature testing is used to evaluate the adaptability of products to storage and use in cold environments, and it is commonly applied during product development for type testing and for component screening. |
测试范围:0℃~ -70℃ Testing Range: 0 °C ~ –70 °C 测试参数:小于1m3 1m3 18.9m3 Test Parameters: < 1 m³, 1 m³, 18.9 m³ 测试范围:-40℃~ -70℃ 测试参数:无要求 Testing Range: –40 °C ~ –70 °C Test Parameters: no requirement
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冷热冲击试验 Cold&Thermal shock test |
温度冲击的试验目的是为了在较短的时间内确认产品特性的变化,以及由于构成元器件的异种材料热膨胀系数不同而造成的故障问题。这些变化可以通过将元器件迅速交替地暴露于超高温和超低温的试验环境中观察到。冷热冲击不同于环境模拟试验,它是通过冷热温度冲击发现常温状态下难以发现的潜在故障。 The purpose of temperature shock testing is to confirm, within a short period of time, the changes in product characteristics, as well as failures caused by differences in the coefficients of thermal expansion of dissimilar materials that make up components. These changes can be observed by rapidly and alternately exposing components to extremely high and extremely low temperature environments. Thermal shock differs from environmental simulation testing in that it reveals potential faults that are difficult to detect under normal temperature conditions by subjecting samples to alternating hot and cold temperature shocks. |
测试范围:温度: -75~220℃ Testing Range: Temperature –75 °C to 220 °C 转换时间,<10秒 Transition Time: < 10 seconds 测试参数:770*650*610mm Test Parameters: 770 × 650 × 610 mm |
快速温度变化试验 Rapid Temperature Change Test |
快速温变是规定了温度变化速率的温度变化,常常模拟昼夜温差大的地区环境,也可用于寿命试验,用以考核元器件或产品的外观、机械性能及电气性能。 Rapid temperature variation refers to a controlled change in temperature at a specified rate. It is often used to simulate environmental conditions in regions with large day–night temperature differences and can also be applied in service life testing to evaluate the appearance, mechanical properties, and electrical performance of components or products. |
测试范围:温度:-70℃~150℃ Testing Range: Temperature –70 °C to 150 °C 测试参数:温度变化速率≤10℃/分钟 Test Parameters: Temperature variation rate ≤ 10 °C/min 温度变化速率10~25℃/分钟 Temperature variation rate 10–25 °C/min |
交变湿热试验 Cyclic damp heat test |
交变湿热是模拟热带雨林的环境,确定产品和材料在温度变化,产品表面凝露时的使用和贮存的适应性。常用于寿命试验、评价试验和综合试验。 Alternating damp heat testing simulates a tropical rainforest environment to determine the adaptability of products and materials under temperature fluctuations and surface condensation conditions during use and storage. It is commonly applied in service life testing, evaluation testing, and comprehensive testing. |
测试范围:温度:-70℃~180℃ Testing Range: Temperature –70 °C to 180 °C 湿度:5%~98% Humidity 5% to 98% 测试参数:小于1m3 1m3 18.9m3 Test Parameters: < 1 m³, 1 m³, 18.9 m³ 湿度<20%(只能用C340的箱子,低温度≥-40℃) Humidity < 20% (only applicable to C340 chambers, minimum temperature ≥ –40 °C) |
恒温恒湿试验 Constant temperature and humidity test |
产品失效原因湿度的影响占40%以上,因此湿度试验在环境试验中是必不可少的。常用于寿命试验、评价试验和综合试验,同时在失效分析上起重要作用。尤其对含有树脂材料的产品在产品研发和质量评估时该试验是必须的。常做的双85指的就是温度85℃,湿度85%RH。 Humidity accounts for more than 40% of product failure causes; therefore, humidity testing is indispensable in environmental testing. It is widely used in service life testing, evaluation testing, and comprehensive testing, and it also plays an important role in failure analysis. This type of test is particularly essential for products containing resin materials during product development and quality assessment. The commonly referenced “double 85” test refers to a test condition of 85 °C temperature and 85% relative humidity (RH). |
温度/湿度环境、温度驻留时间 Temperature/Humidity Environment and Temperature Dwell Time 测试范围:温度:-70℃~180℃ Testing Range: Temperature –70 °C to 180 °C 湿度:5%~98% Humidity 5% to 98% 测试参数:小于1m3 1m3 18.9m3 Test Parameters: < 1 m³, 1 m³, 18.9 m³ 湿度<20% Humidity < 20% |
气体腐蚀试验 Gas Corrosion Test |
气体腐蚀主要应用于接触点和连接件,试验后的评定标准是接触电阻变化,其次是外观变化。主要的腐蚀气体为二氧化硫、硫化氢、二氧化氮、氯气,可依据使用环境选择一种或多种气体进行试验。 Gas corrosion testing is primarily applied to contact points and connectors. The main evaluation criterion after testing is the change in contact resistance, followed by visual appearance changes. The primary corrosive gases include sulfur dioxide, hydrogen sulfide, nitrogen dioxide, and chlorine. Depending on the service environment, one or more gases may be selected for testing. |
测试范围:SO2/ H2S/ NO2/Cl2 浓度:0.01~100ppm;温度:0℃~90℃ ;湿度:10%~98% Testing Range: SO₂ / H₂S / NO₂ / Cl₂ Concentration: 0.01–100 ppm Temperature: 0 °C to 90 °C Humidity: 10% to 98% 测试参数:870*735*520mm Test Parameters: 870 × 735 × 520 mm |
低气压试验 Low air pressure test |
低气压试验箱主要用于航空、航天、信息、电子等领域,确定仪器仪表、电工产品、材料、零部件、设备在低气压、高温、低温单项或同时作用下的环境适应性与可靠性试验。 The low-pressure test chamber is mainly used in the aerospace, aviation, information, and electronics sectors to determine the environmental adaptability and reliability of instruments, electrical products, materials, components, and equipment under conditions of low pressure, high temperature, low temperature, or combined stresses. |
测试范围:压力:常压~10KPa Testing Range: Pressure from atmospheric pressure to 10 kPa 温度:常温~200℃ Temperature from ambient to 200 °C 测试参数:1立方 Test Parameters: 1 cubic meter |
臭氧测试 Ozone Test |
臭氧测试适用于适用于测试橡胶制品非金属材料、有机材料(如:涂料、油漆、橡胶、塑胶、及其制品)的耐臭氧老化性能和老化龟裂试验。 Ozone testing is applicable for evaluating the ozone aging resistance and cracking performance of non-metallic materials and organic materials such as coatings, paints, rubber, plastics, and related products. |
测试范围:浓度: 0~500pphm Testing Range: Concentration 0–500 pphm 温度: 室温~50℃ Temperature ambient to 50 °C 测试参数:550*500*700mm Test Parameters: 550 × 500 × 700 mm |
高压蒸煮(HAST) Highly Accelerated Stress Test (HAST) |
高压蒸煮试验采用高压高湿条件,考核塑料封装的半导体集成电路等电子器件的综合影响,是用高加速的试验方式评价电子产品耐湿热的能力,常用于产品开发、质量评估、失效验证。 The HAST test is conducted under high-pressure and high-humidity conditions to evaluate the combined effects on plastic-encapsulated semiconductor integrated circuits and other electronic devices. It is a highly accelerated test method used to assess the moisture and heat resistance of electronic products and is commonly applied in product development, quality evaluation, and failure verification. |
测试范围:温度:105~142.9℃ Testing Range: Temperature 105–142.9 °C 湿度:75%~100% Humidity 75%–100% 压力:0.02~0.186Mpa Pressure 0.02–0.186 Mpa 测试参数:400*280*270mm Test Parameters: 400 × 280 × 270 mm |
氙灯老化/太阳辐射 Xenon Lamp Aging / Solar Radiation |
用模拟全阳光光谱的氙弧灯来再现不同环境下存在的破坏性光波,可以为科研、产品开发和质量控制提供相应的环境模拟和加速试验。 By using xenon arc lamps that simulate the full sunlight spectrum, this test reproduces destructive light wavelengths present in different environments. It provides environmental simulation and accelerated testing for scientific research, product development, and quality control. |
测试范围:黑板温度范围为25℃~90℃ Testing Range: Black panel temperature range 25 °C to 90 °C 测试参数:XE-3-HSC Test Parameters: XE-3-HSC |