Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Coating/Plating Detection

MTT provides professional coating analysis to block the risk of failure caused by corrosion and provide scientific and accurate quality assessment and improvement suggestions for enterprises.

Coating/Plating Detection

| Project Overview

 

The surface coating is to make the material surface have certain strengthening, protection (such as anti-oxidation and anti-corrosion), decoration or special functions (such as conductivity, insulation, heat insulation, invisibility, etc.). By using physical, chemical or other methods, one or more layers of coating with a certain thickness and different from the base material are formed on the surface of the metal or non-metal substrate to meet the requirements of product design and use.

 

The coating includes plating, non-metal coating, laminating, chemically generated film, etc. Applying a coating to the material surface can realize the special functions and properties of the material.

 

 

| Test Objective

 

In industrial production, if the thickness of the coating is too thin, it will be difficult to exert the special functions and properties of the material. If it is too thick, it will cause economic waste. Moreover, uneven thickness or failure to meet the specified requirements of the coating will have an adverse impact on its mechanical and physical properties. Therefore, the thickness uniformity of the material surface coating is one of the most important product quality indicators.

 

Testing the material surface coating has become the most important and essential process for product quality inspection in the material processing industry and for users, and it is an essential means for products to meet high-quality standards.

 

 

| Service Products / Fields

 

Various manufacturing fields such as electronics, automobiles, aviation, materials, metals, and ceramics.

 

 

| Testing Standards

 

GB/T 6462-2005 Metallic and oxide coatings - Measurement of coating thickness - Microscopical method

 

GB/T 16921-2005 Metallic coatings - Measurement of coating thickness - X-ray spectrometric methods

 

ASTM B487-1985 (2007) Standard test method for measurement of metal and oxide coating thickness by microscopical examination of a cross-section

 

ASTM B748-1990 (2010) Standard test method for measurement of metallic coating thickness by measurement of a cross-section with a scanning electron microscope

 

 

 

| The protective layers commonly used in industry are mainly divided into two categories: metallic coatings and non-metallic coatings

 

1. Thickness of metallic coatings

The thickness and uniformity of metallic coatings are important quality indicators. To a large extent, they affect the reliability and service life of products. Detecting the thickness and uniformity of metallic coatings on the surface of materials helps to monitor product quality, improve processes and increase efficiency.

 

 

 

2. Thickness of non-metallic coatings

Coating the surfaces of metal parts and equipment with corrosion-resistant non-metallic protective layers is one of the important methods for metal corrosion prevention. The purpose is to replace the metal/environment interface with a metal/non-metallic layer/environment interface. By utilizing the corrosion resistance, impermeability and corrosion inhibition properties of non-metallic materials, the metal is protected from environmental corrosion, thus extending its service life.

 

 

Test Items

 

测试项目

Test Item

涂层/镀层厚度测试

Coating/plating thickness test

表面粗糙度

Surface roughness

铅笔硬度

Pencil hardness

摆杆硬度

Pendulum hardness

光泽度

Glossiness

色差

Color deviation

附着力测试

Adhesion test

纸带摩擦

Paper tape friction

Taber旋转摩擦

Taber rotary friction

Taber往复摩擦

Taber reciprocating friction

手指摩擦

Finger friction

杜邦冲击

DuPont impact

碎石冲击

Chipping impact

落球冲击试验

Ball drop impact test

耐高压冲洗试验

High-pressure washing resistance test

耐化学试剂试验

Chemical resistance test

 

 

| MTT Advantages

 

1. Professional Team: Equipped with a number of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results. Direct mass measurement, high sensitivity, compatibility with multiple atmospheres, and expansion of hyphenated techniques.

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

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