Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Toxic Substances Control Act

MTT, with its professional technical team and rich testing experience, can provide you with a comprehensive TSCA testing solution to help you easily meet the challenges of TSCA regulations and ensure product safety and compliance.

Toxic Substances Control Act

| What is the TSCA Regulation?

 

TSCA (Toxic Substances Control Act) is an important regulation in the United States for managing industrial chemicals. It was enacted by the US Congress in 1976 and came into effect in 1977. This regulation is enforced by the US Environmental Protection Agency (EPA), aiming to comprehensively evaluate the impacts of chemical substances on the environment, economy, and society, and prevent “unreasonable risks” to human health and the environment. On June 7, 2016, the US Senate passed the Lautenberg Act (H.R.2576), which made significant reforms to TSCA, strengthening the management and supervision of chemicals, especially the control of new chemical substances and existing chemical substances.

 

 

| Product Scope Controlled by TSCA

 

The TSCA regulation mainly manages industrial chemical substances. Eight categories of chemical substances, namely tobacco products, nuclear materials, military supplies, food, food additives, pharmaceuticals, cosmetics, pesticides, and agricultural chemicals, are managed by specific regulations due to the particularity of their uses. For example, food, food additives, pharmaceuticals, and cosmetics are uniformly managed by the US Federal Food, Drug, and Cosmetic Act (FDA).

 

 

| TSCA Inventory

 

The TSCA Inventory is a dynamic list that includes approximately 85,000 or more chemical substances, which is divided into a public part and a confidential part. Substances listed in the TSCA Inventory are existing chemical substances, while those not listed are new chemical substances.

 

 

| Management of Existing Chemical Substances

 

The TSCA regulations prescribe four compliance obligations for the management of existing chemical substances: First, importers are required to make a self-declaration on whether the chemicals they intend to import comply with the regulatory requirements of TSCA; second, importers need to make an exemption declaration for specific products; third, before production, import, processing, or use, they must submit a significant new use notice (SNUN) to the EPA 90 days in advance; fourth, producers or importers should report their annual activity volume, activity locations, exposure information, etc. to the EPA every four years.

 

 

| Management of New Chemical Substances

 

Normally, new chemical substances need to submit a complete pre-manufacture notice (PMN) to the EPA 90 days before commercial production or import, unless it is an exemption declaration. After submitting a complete pre-manufacture notice and passing the review, the substance will be added to the TSCA inventory and become an existing chemical substance.

 

 

| Requirements of TSCA for Hazardous Chemical Substances

 

The EPA issued five final rules on January 6, 2021, to reduce exposure to certain persistent, bioaccumulative, and toxic (PBT) chemicals. Currently, the specific control requirements for the five PBT substances are as follows:

 

物质

Substances

限值

Limit

适用范围

Application Scope

用途

Intended Use

十溴二苯醚 DecaBDE

Decabromodiphenyl ether DecaBDE

0.1%

非金属材料

Non-metallic Materials

十溴二苯醚是一种广泛使用的阻燃剂,主要用于胶粘剂、塑料、聚氨酯泡沫和纺织品

Decabromodiphenyl ether is a widely used flame retardant, mainly used in adhesives, plastics, polyurethane foams, and textiles

异丙基化磷酸三苯酯(3:1)

Isopropylated triphenyl phosphate (3:1)

PIP (3:1)

0.1%

非金属材料

Non-metallic Materials

在液压油、润滑油、润滑剂和油脂、各种工业涂料、粘合剂、密封剂和塑料制品中用作增塑剂、阻燃剂、抗磨添加剂或抗压缩添加剂

Used as a plasticizer, flame retardant, anti-wear additive or anti-compression additive in hydraulic oils, lubricating oils, lubricants and greases, various industrial coatings, adhesives, sealants and plastic products

六氯丁二烯 HCBD

Hexachlorobutadiene HCBD

禁止含有

Prohibited to contain

非金属材料

Non-metallic Materials

主要用于合成橡胶、清洗剂、热载体和热交换剂

Mainly used in synthetic rubber, cleaning agents, heat carriers and heat exchangers

2,4,6-三叔丁基苯酚2,4,6-TTBP

2,4,6-Tri-tert-butylphenol 2,4,6-TTBP

0.3%

液体、机油和润滑油

Liquids, engine oils and lubricating oils

2,4,6-三叔丁基苯酚是一种重要的抗氧化剂,广泛应用于橡胶和塑料工业。

2,4,6-Tri-tert-butylphenol is an important antioxidant widely used in the rubber and plastics industries.

五氯苯硫酚 PCTP

Pentachlorothiophenol PCTP

1%

非金属材料

Non-metallic Materials

主要用于合成橡胶、天然橡胶等

Mainly used in synthetic rubber, natural rubber, etc.

 

 

| Obligations of Enterprises

 

Enterprises need to comprehensively understand the requirements of the TSCA regulations, and clarify the regulatory details, restrictions, and reporting requirements for new chemical substances and existing chemical substances. If a product contains new chemical substances, the enterprise must submit a Pre-Manufacture Notice (PMN) to the US Environmental Protection Agency (EPA) 90 days in advance. If the annual export volume of existing chemical substances exceeds 25,000 pounds (approximately 11.3 tons), the enterprise needs to remind the importer to submit a Chemical Data Report (CDR). When goods exported to the US enter customs, the enterprise must provide a TSCA compliance or exemption statement. Enterprises also need to pay special attention to the control rules issued by the EPA for perfluoroalkyl sulfonic acids (PFAS) and five PBT substances. At the same time, enterprises need to cooperate with the EPA's compliance monitoring, actively conduct self-disclosures, promptly correct violations, and continuously monitor regulatory updates and flexibly adjust compliance strategies to ensure that products can smoothly enter the US market.

 

| MTT Suggestions

 

In the United States, TSCA enforcement inspections have become normalized. Enterprises that violate the regulations will face penalties such as product recalls, delisting, and fines. In serious cases, enterprise leaders may face fines or imprisonment. Enterprises should promptly investigate the content of the five hazardous substances in their products to ensure compliance with the requirements of the five final rules. It is recommended to closely monitor the latest developments of the EPA regarding TSCA and promptly adjust production and compliance strategies.

 

MTT, with its professional technical team and rich testing experience, can provide you with a comprehensive TSCA testing solution to help you easily meet the challenges of TSCA regulations and ensure product safety and compliance.

 

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