测试项目

Test Item

设备

Device

目的

Purpose

1

端子孔防错结构测试

Terminal Hole Anti-Mistake Structure Test

插拔力试验机

Insertion–Withdrawal Force Tester

验证端子孔防错结构的设计有效性，确保端子在未按照设计方向插入时无法插入，从而避免错误连接，提高连接器的使用安全性和可靠性。

Validate the design effectiveness of the terminal hole anti-mistake structure, ensuring that the terminal cannot be inserted when misaligned from the designated orientation, thereby preventing incorrect connections and enhancing the safety and reliability of the connector.

2

端子弯曲阻力测试

Terminal Bending Resistance Test

插拔力试验机

Insertion–Withdrawal Force Tester

测量端子在受到弯曲力作用时的抵抗力，评估其机械强度和耐久性。通过模拟端子在实际使用中可能遇到的弯曲情况，确保端子在正常使用过程中不会因弯曲而损坏或失效。

Measure the resistance of the terminal when subjected to bending force to evaluate its mechanical strength and durability. By simulating potential bending conditions encountered during actual use, ensure that the terminal will not be damaged or fail due to bending under normal operating conditions.

3

连接器-端子循环测试

Connector–Terminal Cyclic Test

标准光源箱

Standard light source box

模拟连接器在实际使用中的端子插入和拔出循环，评估端子系统的稳定性和耐久性。通过多次循环测试，确保端子在长期使用过程中不会出现松动、脱落或变形等问题。

Simulate repeated insertion and withdrawal cycles of the terminal in a connector during actual use, evaluating the stability and durability of the terminal system. Through multiple cycle tests, ensure that terminals do not loosen, detach, or deform during long-term use.

4

端子结合-分离力测试

Terminal Mating–Separating Force Test

插拔力试验机

Insertion–Withdrawal Force Tester

测量端子在结合和分离过程中所需的力，评估其插拔性能和机械稳定性。通过精确测量结合力和分离力，确保端子能够顺畅地插入和拔出，且在使用过程中不会发生意外脱落。

Measure the force required during the mating and separating processes of the terminal to evaluate its insertion–withdrawal performance and mechanical stability. By precisely measuring the mating and separating forces, ensure that terminals can be smoothly inserted and withdrawn without accidental detachment during use.

5

端子抗弯力测试

Terminal Flexural Strength Test

插拔力试验机

Insertion–Withdrawal Force Tester

评估端子在受到弯曲力作用时的抗变形能力。通过施加不同大小的弯曲力，观察端子的变形情况，确保其在受到外力作用时不会发生过度弯曲或损坏，从而保障连接器的电气性能和机械稳定性。

Evaluate the terminal’s resistance to deformation when subjected to bending forces. By applying varying levels of bending force and observing the deformation behavior of the terminal, ensure that it does not undergo excessive bending or damage under external forces, thereby safeguarding both the electrical performance and mechanical stability of the connector.

6

端子空腔极化测试（可选）

Terminal Cavity Polarization Test (Optional)

插拔力试验机

Insertion–Withdrawal Force Tester

对端子与空腔配合时的防错性进行测试，确保端子只能以正确的方式插入空腔，避免错误连接。

Test the error-proofing capability when terminals are mated with cavities, ensuring that terminals can only be inserted in the correct orientation to avoid misconnection.

此测试可视为端子孔防错结构测试的一种延伸或特定应用场景下的测试。

This test can be considered an extension of, or a specific application scenario for, the terminal hole anti-mistake structure test.