Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Drop Test

During the product lifecycle, dropping is a common accidental situation that may lead to a decline in product performance, structural damage, or even complete failure.

Drop Test

| Project Background

 

During the product lifecycle, dropping is a common accidental situation that may lead to a decline in product performance, structural damage, or even complete failure. To evaluate the performance and safety of products during dropping events, the drop test has become an indispensable part of product testing. By simulating the dropping situations that products may encounter in daily use, the drop test can provide manufacturers with important data on the product's impact resistance, helping to optimize product design and improve product quality.

 

 

| Test Objective

 

Through the drop test, manufacturers can understand whether the product can maintain normal operation during a dropping event and prevent harm to users during the dropping process, which is used to evaluate its performance and safety when subjected to dropping impacts.

 

Evaluate the product's anti-dropping performance:

By simulating dropping situations from different heights and onto different surfaces, evaluate the product's impact resistance during dropping events to ensure that the product can maintain normal operation under normal use and accidental dropping conditions.

 

Ensure user safety:

Through the drop test, verify whether the product will cause harm to users during the dropping process, such as flying debris or exposed sharp edges, thus ensuring user safety.

 

Optimize product design and manufacturing processes:

Based on the results of the drop test, identify the weak links in the product design and manufacturing process, provide data support for product improvement and optimization, and enhance the overall quality and reliability of the product.

 

 

| Testing Standards

 

QC/T 1067.1-2017、USCAR 2-8、GMW 3191-2019

 

 

| Service Products / Fields

 

Applicable products: Suitable for various electronic products such as electrical plugs, electrical sockets, connectors, and other types of products that need to evaluate anti-dropping performance.

Application fields: Drop tests are used in multiple fields such as electronic manufacturing, household appliances, medical devices, and automotive electronics.

 

 

 

| Project Advantages

 

Adjustable Height: The drop tester has an adjustable height function, which can meet the drop test requirements of different products.

Adjustable drop surface: Multiple drop surface options such as concrete floors, steel plates, and wooden boards are provided to simulate different drop environments.

 

Professional Service: Comprehensive services from sample preparation, test preparation, formal testing to result reporting are provided to ensure that customers can obtain accurate test results and solutions.

 

Service Content:

Customized drop test plans are provided to meet the testing requirements of different customers.

Provision of technical support and consulting services during the testing process to ensure smooth execution of the analysis.

Provide detailed test reports and conclusive recommendations, offering strong support for product improvement and optimization.

 

 

| MTT Advantages

 

1. Professional Team: A team of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results.

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

 

 

| Test methods and procedures

 

Test methods:

Sample preparation: Prepare product samples according to the testing requirements to ensure that the sample status meets the test requirements.

 

Test condition setting: Set test conditions such as drop height, drop surface, and number of drops.

 

Test execution: Place the sample at the designated position of the drop tester and start the drop tester to conduct the drop test.

 

Data recording and analysis: Record relevant data during the drop test, such as drop height, number of drops, and product damage status, and conduct subsequent data analysis.

 

 

Test procedures:

Sample reception and inspection: Receive the product samples provided by the customer and conduct a visual inspection to ensure that the sample status meets the test requirements.

Test preparation: Configure the drop tester and set the test parameters, including the drop height, drop surface, and number of drops, etc.

Formal test: Conduct the formal test according to the test method and record the damage to the product regularly.

Result report: Compile a test report, including test data, analysis results, and conclusion suggestions, to provide detailed test feedback to the customer.

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