Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Hardware White-Box Testing Projects

Hardware white-box testing is a specialized technical program designed to conduct in-depth inspection and validation of electronic product hardware design. 

Hardware White-Box Testing Projects

| Project Overview

 

Hardware white-box testing is a specialized technical program designed to conduct in-depth inspection and validation of electronic product hardware design. This project, carried out in accordance with hardware white-box testing requirements, employs advanced instruments such as high-performance oscilloscopes and high-precision, low-ripple, low-noise power supplies. Combined with circuit principles and design specifications, it provides a comprehensive review and analysis of hardware design and signal quality to ensure compliance with functional and performance requirements while identifying potential defects or deficiencies.

The hardware white-box testing project is a highly specialized technical initiative characterized by significant application value and considerable technical challenges. Through the implementation of this project, the level and reliability of electronic product hardware design can be significantly enhanced, providing strong assurance for the sustainable development of enterprises.

 

 

| Test Objective

 

1. Verification that hardware design meets functional requirements: through detailed testing and analysis, ensure that the hardware design of the product satisfies functional needs and can reliably achieve the intended functions.

 

2. Verification that hardware design meets performance requirements: conduct comprehensive testing of hardware performance, including signal quality, response time, and stability, to ensure compliance with design specifications and performance requirements.

 

3. Identifying hardware design defects or deficiencies: conduct an in-depth analysis of the hardware design to locate potential flaws or shortcomings, such as unreasonable circuit layouts, signal interference, or inappropriate component selection, and propose improvement recommendations.

 

 

| Testing Standards

 

The hardware white-box testing project adheres to a series of stringent testing standards, including but not limited to:

GJB 548C-2021 Test methods and procedures for microelectronic devices

GB/T 5226.1-2019 Electrical safety of machinery—Electrical equipment of machines

GB/T 16855.1-2018 Safety of machinery - Safety-related parts of control systems 

GJB 299C Reliability prediction handbook for electronic equipment

GJB/Z 35-1993 Derating criteria for electrical, electronic and electromechanical parts

GJB 25-91 Design guide for grounding, bonding and shielding for electronic equipments and facilities

GB/T 20438.2 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems

These standards ensure the standardization of the testing process and the accuracy of the results, providing a reliable validation basis for hardware design.

 

 

| Service Products / Fields

 

The hardware white-box testing project is widely applied across various product domains, including telecommunications, automotive electronics, household appliances, LED drivers, switch-mode power supplies, energy storage, and photovoltaics. In these fields, the reliability and stability of hardware design are of paramount importance to the overall product performance and market competitiveness. Through hardware white-box testing, it is possible to ensure that the hardware design of the product meets all requirements, thereby enhancing product reliability and stability while reducing after-sales issues and market risks.

 

 

| Project Advantages

 

1. Comprehensive and in-depth inspection: hardware white-box testing conducts a thorough and detailed examination of the hardware design, covering aspects such as circuit layout, component selection, signal quality, and electromagnetic compatibility, to ensure that no critical elements of the hardware design are overlooked.

 

2. Precise problem localization: by employing advanced testing equipment and technical methodologies, in combination with circuit principles and design specifications, hardware white-box testing can accurately identify issues within the hardware design, providing strong support for subsequent corrective measures.

 

3. Improving product reliability: through in-depth analysis of hardware design to detect and rectify potential defects or deficiencies, hardware white-box testing helps enhance product reliability and stability, thereby reducing after-sales problems and market risks.

 

4. Enhancing market competitiveness: hardware white-box testing ensures that the product’s hardware design meets all requirements, improving overall product performance and competitiveness, and enabling enterprises to stand out in fiercely competitive markets.

 

5. Laying the foundation for R&D: hardware white-box testing projects provide reliable validation evidence and improvement recommendations for subsequent research and development, contributing to the enterprise’s sustained growth and innovation.

 

 

| MTT Advantages

 

1. Professional Team: A team of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results.

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

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