Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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MTT is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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UL Certification Consultation

MTT has many years of experience in the fields of PCB/PCBA quality evaluation, failure analysis, and UL testing, and has accumulated many practical cases. It provides different solutions for customers at different stages such as R&D, certification, production, and customer service complaints, enabling customers to quickly solve problems and seize market opportunities.

UL Certification Consultation

| Project Background

 

As the carrier of various components and the hub of circuit signal transmission, PCB has become the most important and crucial part of electronic information products. The quality and reliability level of PCB determine the quality and reliability of the whole machine equipment. Due to the high-density development trend of PCB and the environmental protection requirements of lead-free and halogen-free, more and more PCBs have various failure problems such as poor wetting, board popping, delamination, CAF, etc. Obtaining the failure mechanism and causes of PCB will be beneficial to the future quality control of PCB, thus avoiding the recurrence of similar problems.

 

MTT's engineering and technical personnel have many years of experience in the fields of PCB/PCBA quality evaluation, failure analysis, and UL testing, and have accumulated numerous practical cases. They provide different solutions for customers at different stages such as R&D, certification, production, and customer service complaints, enabling customers to quickly solve problems and seize market opportunities.

 

 

| Comprehensive Solutions for PCB/PCBA

 

1. UL Test

 

2. Comprehensive Solutions for Failure Analysis

PCB: Poor wetting; Delamination; Discoloration; Leakage; Open circuit; Short circuit, etc.

PCBA: Poor wetting; Solder joint cracking; Component falling off; Device failure; Corrosion, etc.

 

3. PCB Testing and Evaluation

 

• 外观观察

• 尺寸测量

• 可焊性

• Appearance inspection

• Dimension measurement

• Solderability

• 化学性能

• 电气性能

• 离子清洁度测试

• Chemical properties

• Electrical properties

• Ion cleanliness test

• 热性能测试

• 环境适应性

• 机械与物理性能

• Thermal performance test

• Environmental adaptability

• Mechanical and physical properties

 

4. PCBA Electronic Component Reliability Assessment

• 外观观察

• 电迁移

• 抗拉/剪切强度

• Appearance inspection

• Electromigration

• Tensile/shear strength

• 金相切片

• 环境试验

• 锡须生长及观察

• Metallographic sectioning

• Environmental test

• Tin whisker growth and observation

• X-ray检查

• 染色渗透实验

 

• X-ray inspection

• Dye penetration test

 

5.Training and Seminars

 

 

| MTT Advantages

 

1. Professional Team: A team of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results.

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

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