Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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EBSD

Electron Backscatter Diffraction (EBSD) is a microanalytical technique based on Scanning Electron Microscopy (SEM). By analyzing the diffraction patterns (Kikuchi patterns) generated from backscattered electrons produced through the interaction of an incident electron beam with the sample, crystallographic information of the sample can be obtained.

EBSD

| Project Overview

 

Electron Backscatter Diffraction (EBSD) is a microanalytical technique based on Scanning Electron Microscopy (SEM). By analyzing the diffraction patterns (Kikuchi patterns) generated from backscattered electrons produced through the interaction of an incident electron beam with the sample, crystallographic information of the sample can be obtained. Its core principle is Bragg’s diffraction law (2dsinθ = nλ), in which the electron beam wavelength (λ), interplanar spacing (d), and Bragg angle (θ) collectively determine the diffraction condition. The diffraction pattern is determined by the crystal plane system of the crystal. Different crystal structures produce unique Kikuchi patterns. By comparing these patterns with crystallographic databases, functions such as phase identification and distribution, grain size analysis, grain boundary classification, and crystal orientation analysis can be achieved.

 

 

| Test Objective

 

Crystal Orientation Analysis

By matching Kikuchi patterns with standard crystallographic data, crystal orientation angles (such as Euler angles or Miller indices) can be calculated. Orientation Imaging Maps (OIMs) are then generated to visually display the orientation distribution of grains.

 

Grain Boundary Types

Low-Angle Grain Boundaries (LAGB): Misorientation < 15°, typically representing subgrain boundaries.

High-Angle Grain Boundaries (HAGB): Misorientation > 15°, generally representing true grain boundaries.

Special Grain Boundaries: For example, twin boundaries (Σ3 boundaries) can be identified by calculating the Coincidence Site Lattice (CSL).

 

Phase Analysis

 

Phase attribution of each pixel can be determined through pattern matching, enabling the generation of phase distribution maps that visually display phase distribution.

 

Grain Size Measurement

Based on grain boundary detection results, grain size is calculated using the area method or the intercept method. A grain size distribution histogram is generated, and the average grain size along with the standard deviation is reported.

 

Texture Analysis

Statistical distribution of grain orientations is characterized through Pole Figures or Orientation Distribution Functions (ODF), thereby revealing the effects of material processing on microstructural evolution.

 

Strain Analysis

By evaluating variations in crystal orientation and pattern quality, the distribution of strain or residual stress within the sample can be assessed. Strain can be quantitatively analyzed through features such as grain boundary curvature and orientation gradients. Combined with Full Width at Half Maximum (FWHM) analysis or deformation mode studies, stress accumulation can be further investigated.

 

 

| Test Standard

 

 

GB/T 36165 Determination of average grain size of metal. Electron backscatter diffraction (EBSD) method

 

ISO 23703 Microbeam analysis — Guidelines for misorientation analysis to assess mechanical damage of austenitic stainless steel

 

YB/T 4677 Method of texture of steel - Electron backscatter diffraction (EBSD)

 

ASTM E2627-13 Standard Practice for Determining Average Grain Size Using Electron Backscatter Diffraction (EBSD) in Fully Recrystallized Polycrystalline Materials

 

 

| Service Products / Fields

 

Electronic products, metallic materials, ceramic materials, semiconductor materials, mineral materials, and others.

 

 

| General Sample Requirements

 

Maximum sample dimensions are 20 mm × 20 mm × 5 mm (height). The top and bottom surfaces shall be parallel, and the sample shall be polished and subjected to stress-relief treatment (such as vibratory polishing or cross-sectional preparation, CP).

 

 

| Project Advantages

 

1. Professional Team: Equipped with a number of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results.

 

3. Efficient Service: Rapidly responding to customer needs by providing a complete set of hazardous substance testing services for PCBs.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

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