Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Thermal Conductivity

As electronic devices develop towards high density and high power, the heat dissipation capacity of PCBs has become the core bottleneck restricting the reliability of the system. 

Thermal Conductivity

| Project Background

 

As electronic devices develop towards high density and high power, the heat dissipation capacity of PCBs has become the core bottleneck restricting the reliability of the system. The thermal conductivity of traditional FR-4 substrates is relatively low, which cannot meet the requirements of chip junction temperature control; The application of new thermal conductive materials such as metal substrates (e.g., aluminum substrates) and ceramic-filled substrates urgently requires accurate quantification of their longitudinal (Z-axis) and transverse (X/Y-axis) thermal conductive properties to provide a data foundation for thermal design.

 

 

| Project Overview

 

This test uses the steady-state heat flow method and the transient laser method to measure the thermal conductivity of PCBs.

Steady-state heat flow method: Apply a certain heat flux and pressure to the sample, measure the thickness of the sample and the temperature difference between the hot board and the cold board, to obtain the thermal conductivity of the sample.

Transient laser method: Under the control of the programmed temperature, a laser source emits a light pulse instantaneously, which uniformly irradiates the lower surface of the sample. After the surface layer of the sample absorbs the light energy, the temperature rises instantaneously, and this surface serves as the hot end to transmit energy to the cold end (upper surface) in a one-dimensional heat conduction manner. Use an infrared detector to continuously measure the corresponding temperature rise process at the center of the upper surface, obtain the relationship curve of temperature rise versus time, and calculate the required parameters.

 

 

| Test Objective

 

1. Quantify thermal conductive performance;

2. Support for material selection;

3. Process optimization.

 

 

| Testing Standards

 

ASTM E1461 Standard test method for thermal diffusivity by the flash method

 

ISO 22007-4 Plastics - Determination of thermal conductivity and thermal diffusivity - Part 4: Laser flash method

 

GB/T 22588 Measurement of thermal diffusivity or thermal conductivity by the flash method

 

ASTM D5470 Test method for thermal transmission properties of thin thermally conductive solid electrical insulation materials

 

 

| Service Products / Fields

 

Consumer electronics, automotive electronics, electronic manufacturing, PCB design and materials science, aerospace, communications, new-energy electronics, etc.

 

 

| MTT Advantages

 

1. Professional Team: Equipped with a number of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results. Accurate and efficient, fast testing, capable of extreme environment simulation, and broadly applicable.

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

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