Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Surface Roughness

Surface roughness is closely related to the fit properties, wear resistance, fatigue strength, contact stiffness, vibration and noise of mechanical parts, and has an important impact on the service life and reliability of mechanical products.

Surface Roughness

| Project Overview

 

Surface roughness refers to the microscopic geometric shape error composed of small spacing and peaks and valleys on the machined surface. The smaller the surface roughness, the smoother the surface. Surface roughness is generally caused by factors such as the friction between the tool and the part surface during the machining process, the plastic deformation of the surface layer metal when the chips are separated, and the high-frequency vibration in the process system. Due to the differences in machining methods and workpiece materials, there are differences in the depth, density, shape and texture of the traces left on the machined surface. Surface roughness is closely related to the fit properties, wear resistance, fatigue strength, contact stiffness, vibration and noise of mechanical parts, and has an important impact on the service life and reliability of mechanical products.

  

 

| Test Objective

 

Surface roughness has an important impact on the service performance of parts, the service life and reliability of products. When designing parts, the corresponding process parameters should be improved according to the surface roughness value of the material and the function of the parts in the machine.

 

 

| Testing Standards

 

JIS B 0601-2013 Geometrical Product Specifications (GPS) Surface texture - Profile method - Terms, definitions and surface texture parameters

 

 

| Service Products / Fields

 

The measurement of surface roughness is mainly applied in fields such as aviation, automobiles, materials, and metal products. Surface roughness has a great impact on the service performance of parts. Generally speaking, a small surface roughness value can improve the quality of the fit, reduce wear and extend the service life of parts. The rougher the surface is, the larger the friction coefficient of the part surface will be, and the faster the wear of the surfaces of two relatively moving parts will be; if the surface is too smooth, the scratching effect of the worn-off metal particles, the extrusion of the lubricating oil, the intermolecular adsorption effect, etc., will also accelerate the wear. For the surfaces of parts with fit requirements, the roughness will affect the stability of the fit properties.

 

Scope of Application:

Surfaces that have undergone rough machining of semi-finished products and non-mating machined surfaces, such as shaft end faces, chamfers, drilled holes, the sides of gears and pulleys, the bottom surfaces of keyways, and the contact surfaces of washers. Finely machined surfaces, the surfaces of boxes, supports, covers, and sleeves. The taper holes of precision machine tool spindles, the crankshafts of engines, and the tooth surfaces of high-precision gears. The working surfaces of high-precision measuring instruments and gauge blocks, the metal mirrors in optical instruments, etc.

 

 

| Typical Images

 

Line roughness

 

Surface roughness

 

Height measurement

 

 

| MTT Advantages

 

1. Professional Team: A team of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results.

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

 

Testing Procedure:

Put in the sample → Select the position of the sample to be measured → Set the measurement parameters → Evaluate the measured data → Output the result

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