Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Professional verification platform, delivering precise data insights to build a solid foundation of trust for investors.
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Siloxane Test

MTT provides professional silicone testing services, using advanced equipment to accurately and quantitatively analyze trace residues, helping customers effectively control cleaning quality, prevent production risks, and ensure product reliability.

Siloxane Test

Siloxan testing is crucial and mainly used to detect residual organic silicon pollutants after industrial cleaning. These residues may cause serious quality problems such as poor adhesion, coating detachment, and poor spot welding in subsequent processes (such as spraying, bonding, and coating), especially in the fields of electronic components, medical devices, and automotive manufacturing, which pose great harm.

 

MTT provides professional silicone testing services, using advanced equipment to accurately and quantitatively analyze trace residues, helping customers effectively control cleaning quality, prevent production risks, and ensure product reliability..

 

 

| Project Overview

 

Siloxane is a type of organosilicon compound containing Si-O-Si bonds, which is widely used in fields such as rubber, detergents, polishes, adhesives, and sealants. Due to the environmental and health risks associated with some siloxanes, many countries and regions around the world have introduced regulations to control siloxanes.

 

 

| How do relevant countries and regions control siloxanes?

 

 EU REACH Regulation: Lists D4, D5, D6, octamethyltrisiloxane, decamethyltetrasiloxane, and 1,1,1,3,5,5,5-heptamethyl-3-[(trimethylsilyl)oxy]trisiloxane as Substances of Very High Concern (SVHC) and restricts their use in certain products.

 

 EU Cosmetics Regulation: Stipulates that D4 and D5 are prohibited from being used in rinse-off cosmetics, with a limit of 0.1%. There is currently no clear restriction on D6, but a risk assessment is required due to its SVHC status.

 

 Stockholm Convention: D4, D5, and D6 are proposed to be included in the POPs list of the Stockholm Convention because they are difficult to degrade in the environment and may cause pollution through long-distance air migration.

 

 China: There are currently no clear regulations restricting D4, D5, and D6 in China, but relevant industry standards are being gradually improved.

 

 

| What is the importance of siloxane testing?

 

 Compliance requirements: With the increasing global emphasis on environmental and health protection, regulations in various countries regarding the restriction and control of siloxanes are becoming stricter. By conducting siloxane tests, enterprises can ensure that their products meet relevant regulatory requirements and avoid legal risks and economic losses due to non-compliance.

 

 Environmental protection: Some siloxanes are persistent, bioaccumulative, and toxic (PBT), which may cause long-term harmful effects on aquatic environments, soil, and other ecosystems. Effectively controlling the residual amount of siloxanes helps reduce environmental pollution and protect the ecological environment.

 

 Quality control: In the application of siloxanes in fields such as electronic products, low-molecular-weight siloxanes may affect the performance and quality of products, such as causing electrical contact failures and blurring or fogging of optical devices. By testing the siloxane content, enterprises can optimize the production process, improve product quality, enhance market competitiveness, and help establish a good brand image.

 

 

| How enterprises should respond

 

Enterprises should thoroughly understand and comply with EU REACH, cosmetic regulations, the Stockholm Convention, and Chinese industry standards, evaluate the compliance of siloxane content in products, and ensure that the siloxane content in the production process meets environmental and health standards. Develop low-siloxane substitutes and reduce environmental and health risks through technological innovation. Continuously monitor regulatory updates, adjust strategies in a timely manner, reduce market risks, and promote sustainable development.

 

MTT can assist enterprises in investigating the presence of siloxane substances in electronic and electrical products, components, and raw materials, provide professional solutions, avoid trade risks, and promote sustainable development.

 

 

| MTT Suggestions

 

As the regulatory regulations for siloxanes continue to be updated and improved, enterprises need to closely monitor relevant developments, promptly adjust testing methods and production processes, strengthen the detection and management of siloxane components, ensure that products meet international and domestic regulatory requirements, and avoid market risks due to non-compliance.

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