Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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MTT is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Phase Analysis

Phase analysis uses X-ray diffraction (XRD) to analyze the crystal structure, crystal form composition of materials (such as the α/β crystal forms of PP) and the crystal phase of fillers (such as the rutile form of TiO₂), which directly determines the mechanical properties (toughness of nylon), optical properties (transparency of PET) and functionality of materials. This technology is the core basis for the research and development of modified plastics, crystal form regulation and failure analysis.

Phase Analysis

| Project Background

 

Phase analysis uses X-ray diffraction (XRD) to analyze the crystal structure, crystal form composition of materials (such as the α/β crystal forms of PP) and the crystal phase of fillers (such as the rutile form of TiO₂), which directly determines the mechanical properties (toughness of nylon), optical properties (transparency of PET) and functionality of materials. This technology is the core basis for the research and development of modified plastics, crystal form regulation and failure analysis.

 

 

| Project Overview

 

This test uses an X-ray diffractometer, which can calculate the crystallinity through the peak separation method (the area ratio of the crystalline peak to the amorphous halo), identify the crystal form by comparing with the database (such as the identification of the crystal form of SiO₂ filler), and calculate the grain size using the Scherrer formula. It can simultaneously analyze the crystal structures of the resin matrix and the filler.

 

 

| Project Objective

 

1. Meeting industry standard requirements and verify compliance;

2. Research and innovation;

3. Failure analysis and root cause tracing.

 

 

| Standard Basis

 

JY/T 0587 General rules for polycrystalline X-ray diffraction methods

 

 

| Service Products / Fields

 

Consumer electronics, automotive electronics, aerospace composites, chemical industry, medical materials, packaging films, medical materials, etc.

 

 

| Project Advantages

 

1. Professional Team: A team of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results. Accurate phase identification and crystal structure analysis, precise quantification of crystallinity, high spatial resolution, analysis of nanoscale grain size, acquisition of lattice constants, and strong operability (rapid testing in the atmospheric environment and easy operation).

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

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