Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Cratering Test

The cratering test is a detection method used to evaluate whether damage occurs at the interface between the substrate inside the package and the solder balls/solder joints of electronic packaging or integrated circuits (ICs) when subjected to soldering, thermal stress, or mechanical stress.

Cratering Test

| Project Overview

 

The cratering test is a detection method used to evaluate whether damage occurs at the interface between the substrate inside the package and the solder balls/solder joints of electronic packaging or integrated circuits (ICs) when subjected to soldering, thermal stress, or mechanical stress.

Its core principle is to inspect, through microscopic observation or analytical techniques, whether the substrate material (such as ceramics or organic laminates) beneath the solder joint exhibits cracks, delamination, or voids (i.e., “craters”), as such damage may result in circuit interconnect failures.

试验通常结合切片制样、金相显微镜或扫描电子显微镜(SEM)等手段,对焊点与基板的界面进行高分辨率观察,分析弹坑的形成机制及严重程度。

The test is typically conducted in combination with sample cross-sectioning, metallographic microscopy, or scanning electron microscopy (SEM), enabling high-resolution observation of the solder joint–substrate interface and providing analysis of the crater formation mechanism and its severity.

 

 

| Test Objective

 

1. Defect Detection: Identify latent damage beneath solder joints in electronic packaging substrates (such as microcracks and delamination) to prevent open circuits, short circuits, or reduced reliability caused by cratering.

 

2. Reliability Evaluation: Verify the sensitivity of crater formation with respect to packaging design, material selection (such as substrate materials and solder alloys), and processes (such as soldering temperature and stress loading), thereby providing a basis for optimizing packaging processes.

 

3. Failure Analysis: When product failures occur, utilize crater detection to locate the source of failure, analyze issues such as stress concentration and material compatibility, and assist in tracing the root cause of failure.

 

 

| Testing Standards

 

GJB 4027B-2021、GJB 548C-2021。

 

 

| Service Products / Fields

 

Manufacturing, aerospace and automotive industries, electronics sector, materials and scientific research, electronic packaging and semiconductors, aerospace and defense, automotive electronics, consumer electronics, and communications.

 

 

| Project Advantages

 

1. High-Sensitivity Defect Identification: By means of microscopic analysis techniques (such as SEM and metallographic microscopy), micron-scale crater defects can be detected, avoiding potential risks that are invisible to the naked eye.

 

2. Quantitative Reliability Assessment: In conjunction with testing standards, the size, number, and distribution of craters can be quantitatively analyzed, thereby providing essential data support for product lifetime prediction.

 

3. Process Optimization Guidance: Based on crater detection results, welding parameters (such as temperature profiles and pressure) and substrate material selection (such as low-stress ceramic substrates) can be optimized to reduce the probability of failure.

 

4. Efficiency in Failure Analysis: In the event of product failure, crater detection enables rapid localization of interfacial damage issues, thereby shortening the failure analysis cycle and reducing R&D or production costs.

 

5. Compatibility and Versatility: Applicable to various packaging forms and material systems, with the ability to customize testing schemes according to different industry standards (such as military or automotive), offering strong adaptability.

 

 

| MTT Advantages

 

1. Professional Team: A team of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results.

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

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