Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Connector Environmental Testing

MTT provides professional environmental testing, relying on various high-end precision equipment to accurately simulate harsh weather and road conditions, verify the durability of connectors in a million kilometer environment, and ensure zero failure throughout the entire life cycle of vehicles.

Connector Environmental Testing

| Project Overview

 

The connector environmental testing program is designed to comprehensively evaluate the performance and reliability of connectors under various extreme environmental conditions. By simulating environmental conditions such as high temperature, low temperature, thermal shock, and humidity fluctuations that connectors may encounter in actual applications, this program ensures connector stability and durability in diverse and complex environments. The testing scope covers multiple aspects, including thermal shock, thermal overload, thermal aging, temperature shock, temperature and humidity alternating, combined temperature-humidity stress, short-term aging, long-term aging, high-temperature exposure, low-temperature resistance testing, high-temperature resistance testing, temperature variation resistance, and temperature-humidity cycling resistance.

 

| Test Items and Objectives

 

序号

No.

测试项目

Test Item

设备

Device

目的

Purpose

1

热冲击试验

Thermal shock test

温度冲击试验箱

Temperature shock chamber

评估连接器在极端温度快速变化下的性能,确保其在温度剧烈波动时不会出现功能失效或损坏。

Evaluate connector performance under rapid changes in extreme temperatures, ensuring that connectors do not suffer functional failure or physical damage when subjected to dramatic thermal fluctuations.

2

热过载试验

Thermal overload test

高温试验箱

High - Low temperature test chamber

测试连接器在高温环境下的耐受能力,评估其在超过额定工作温度时的性能和可靠性。

Assess the endurance of connectors in high-temperature environments, evaluating their performance and reliability when operating beyond rated temperature limits.

3

热老化试验

Thermal aging test

高温试验箱

High - Low temperature test chamber

模拟连接器长期暴露在高温环境下的老化过程,评估其材料性能的变化和电气性能的稳定性。

Simulate the aging process of connectors exposed to high temperatures for extended periods, assessing changes in material properties and the stability of electrical performance.

4

温度冲击试验

Temperature impact test

温度冲击试验箱

Temperature shock chamber

通过快速温度变化加速连接器材料的疲劳过程,评估其耐久性和可靠性。(与热冲击类似,但可能侧重于不同标准或条件)

Accelerate the fatigue process of connector materials through rapid temperature variations to evaluate their durability and reliability. (Similar to thermal shock, but potentially focused on different standards or specific test conditions.)

5

温度和湿度交变试验

Temperature and humidity alternating test

高低温湿热试验箱

High and low temperature damp heat test chamber

评估连接器在温度和湿度交替变化环境下的性能,确保其在潮湿或干燥环境中均能正常工作。

Evaluate the performance of connectors under alternating temperature and humidity conditions, ensuring they can operate properly in both humid and dry environments.

6

温度湿度循环试验

Temperature-humidity cycling test

高低温湿热试验箱

High and low temperature damp heat test chamber

模拟连接器在长时间内经历的温度和湿度循环变化,评估其耐久性和抗环境腐蚀能力。

Simulate the long-term exposure of connectors to cyclic variations in temperature and humidity, assessing their durability and resistance to environmental corrosion.

7

短期老化试验(240h)

Short-term aging test (240h)

高温试验箱

High - Low temperature test chamber

在较短时间内模拟连接器的高温老化过程,快速评估其材料性能的变化。

Simulates the high-temperature aging process of connectors within a relatively short period, enabling rapid evaluation of material property changes.

8

长期老化试验(3000h)

Long-term aging test (3000h)

高温试验箱

High - Low temperature test chamber

在长时间内模拟连接器的高温老化过程,全面评估其长期稳定性和耐久性。

Simulate the high-temperature aging process of connectors over an extended period, providing a comprehensive assessment of their long-term stability and durability.

9

高温暴露试验

High-temperature exposure test

高温试验箱

High - Low temperature test chamber

评估连接器在持续高温环境下的耐受能力,确保其在高温条件下不会发生性能退化或损坏。

Assess the endurance of connectors under prolonged high-temperature environments, ensuring that no performance degradation or damage occurs under such conditions.

10

耐低温试验

Low-temperature resistance test

高低温湿热试验箱

High and low temperature damp heat test chamber

测试连接器在低温环境下的性能,确保其在寒冷条件下仍能正常工作。

Test the performance of connectors in low-temperature environments, ensuring their reliable operation under cold conditions.

11

耐高温测试

High-temperature resistance test

高温试验箱

High - Low temperature test chamber

进一步验证连接器在高温条件下的性能和可靠性,确保其满足高温工作环境的要求。

Further verify connector performance and reliability under high-temperature conditions, ensuring compliance with demanding high-temperature operational requirements.

12

耐温度变化性能试验

Temperature variation resistance test

高低温湿热试验箱

High and low temperature damp heat test chamber

评估连接器在温度快速变化条件下的适应性和稳定性,确保其在温度波动环境中不会出现功能失效。

Evaluate the adaptability and stability of connectors under rapid temperature fluctuations, ensuring that functional failures do not occur in fluctuating environments.

13

耐温度湿度循环变化性能试验

Temperature-humidity cycling resistance test

高低温湿热试验箱

High and low temperature damp heat test chamber

综合评估连接器在温度和湿度同时变化条件下的性能和可靠性,确保其在复杂环境中的稳定性和耐久性。

Comprehensively evaluate the performance and reliability of connectors under simultaneous variations of temperature and humidity, ensuring their stability and durability in complex environments.

 

 

| Project Advantages

 

1. Comprehensiveness: Covers multiple critical aspects of terminal mechanical performance, ensuring product stability and reliability under different mechanical stresses.

 

2. Precision: Utilizes advanced testing equipment and methodologies to guarantee the accuracy and reliability of test results.

 

3. Efficiency: Optimized testing processes enhance efficiency and shorten product development cycles.

 

4. Customization: Provides tailored testing solutions and services based on customer requirements to meet the specific testing needs of different products.

 

 

| Application Fields

 

Connector environmental testing projects are widely applied in fields such as electronic and electrical components, automation parts, communication assemblies, and automotive accessories, providing strong support for the research, development, production, and quality control of various types of connectors. Connector products tested through this program are able to maintain stability and reliability in a wide range of complex environments, thereby meeting the stringent requirements of customers.

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