Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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Maxin Testing is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Flow Gas Corrosion Test

As an effective means to simulate the corrosion environment of materials and components in mixed gases, the flowing gas corrosion test can accelerate the corrosion process and reproduce the degree of damage suffered by materials or products within a certain period of time, to evaluate their corrosion resistance.

Flow Gas Corrosion Test

| Project Background

 

In modern industrial production, the corrosion resistance of materials and components is one of the key factors to ensure their long-term stable operation and extend their service life. Especially under complex and changeable environmental conditions, such as industrial sites containing corrosive gases, the corrosion resistance of materials and components is particularly important.

 

 

| Project Overview

 

As an effective means to simulate the corrosion environment of materials and components in mixed gases, the flowing gas corrosion test can accelerate the corrosion process and reproduce the degree of damage suffered by materials or products within a certain period of time, to evaluate their corrosion resistance.

 

 

| Test Objective

 

It is used to determine the corrosion resistance of protective layers of components, electronic elements, metal materials, electrical and electronic products, as well as industrial products in mixed gases.

 

Evaluate the corrosion resistance of materials and components:

By simulating an environment containing corrosive gases, evaluate the corrosion resistance of materials and components under specific conditions, and provide a basis for product design and material selection.

 

Predict the service life of products:

Based on the results of the corrosion test, predict the service life of materials and components in the actual use environment, and provide guidance for product maintenance and replacement.

 

Optimize product design and manufacturing processes:

Discover the corrosion mechanism and failure modes of materials and components through the corrosion test, and provide data support for the optimization of product design and manufacturing processes.

 

 

| Testing Standards

 

GB/T 2423.51-2020/IEC 60068-2-60-2015;

IEC 60512-11-7-2003,1S0 16750-4-2023;

GR-63-Core-2006,EIA-364-65B;

GB/T 2423.19-2013/1EC 60068-2-42-2003;

GB/T 2423.20-2014/1EC 60068-2-43-2003

 

 

| Service Products / Fields

 

Connectors/Electrical and electronic products/Automotive electronics/Aerospace/Medical, etc.

 

 

| Project Advantages

 

High-precision control: Using a professional flowing gas corrosion test chamber, it can precisely control various parameters in the test environment to ensure the accuracy and repeatability of the test.

 

Replaceable gas source: The test chamber has the function of a replaceable gas source, which can test the corrosion effects of gases with different concentrations on materials and components to meet diversified testing needs. Types of test gases: SO2/H2S/NO2/Cl2

 

 

| MTT Advantages

 

1. Professional Team: A team of highly experienced testing engineers and technical experts.

 

2. Advanced Equipment: Equipped with internationally leading testing instruments to ensure accuracy and reliability of results.

 

3. Efficient Service: Rapidly respond to customer needs and provide one-stop, high-efficiency inspection services.

 

4. Authoritative Certification: The laboratory is certified by ISO/IEC 17025, ensuring that test reports have international credibility.

 

5. Comprehensive Service: Provide all-round services from sample preparation, test preparation, formal testing to result reporting, ensuring that customers can obtain accurate test results and solutions.

 

6. Service Content:

 

Provide customized gas corrosion test solutions to meet the testing needs of different customers.

 

Provision of technical support and consulting services during the testing process to ensure smooth execution of the analysis.

 

Provide detailed test reports and conclusive recommendations, offering strong support for product improvement and optimization.

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