Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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MTT is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Heading West to Unravel Failure Mysteries—Xi'an Failure Analysis Seminar Successfully Held!
Release date:2024-05-24 00:00
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In the wave of technological innovation, reliability analysis of materials has increasingly become a key factor in ensuring product quality and enhancing industry competitiveness.


To delve into core topics such as the reliability and failure analysis of domestic components, the “Journey Westward: Unraveling the Mystery of Failure” Failure Analysis Technology Seminar was grandly convened in the ancient capital of Xi'an on May 23, 2024. Hosted by Shenzhen Meixin Testing Technology Co., Ltd. (hereinafter referred to as Meixin Testing) and co-organized by the Physical and Chemical Testing Professional Committee of the Shaanxi Provincial Society of Mechanical Engineering, the event provided a platform for in-depth exploration of these critical issues.



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This conference brought together four industry leaders and attracted nearly 140 participants, including experts, scholars, and industry elites from across the country. Attendees shared insights on mainstream hot topics and jointly explored the latest research findings and cutting-edge technologies in materials failure analysis.


Reliability Evaluation of Domestic Components

Cui Fengzhou, General Manager of the Semiconductor Division at Maxim Testing


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During the sharing session, Cui Fengzhou, General Manager of the Semiconductor Division at Meixin Testing, first introduced the fundamental concepts and characteristics of integrated circuits. He then focused on analyzing typical failure modes that domestically produced integrated circuits may encounter in practical applications. Cui elaborated on the causes of these failure modes and provided corresponding preventive measures and solutions, enabling attendees to gain a deeper understanding of how to ensure the reliability of integrated circuits.




Research on Improvement and Evaluation Following Failure Analysis of Mechanical Products

Standing Council Member and Secretary-General of the Shaanxi Failure Analysis Society—Yang Jian


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Subsequently, Mr. Yang provided us with a detailed explanation of the fundamental elements of mechanical product failure analysis, including key information such as failure causes and mechanisms. Drawing upon his extensive experience in materials testing and analysis as well as aerospace product failure analysis, he offered numerous practical suggestions and solutions, providing valuable reference for in-depth research into mechanical product failure analysis.

 

Failure Analysis of Polymer Materials 

Wang Lijuan, Project Lead for Polymer Failure Analysis at Meixin Testing


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Wang Lijuan, Project Lead for Polymer Failure Analysis at Meixin Testing, provided a detailed exploration of the failure mechanisms in polymer materials, covering various failure modes such as adhesive detachment, plastic cracking, coating blistering, and rubber cracking. She not only delved into the underlying chemical reactions and corrosion mechanisms behind these failure phenomena but also shared effective analytical approaches and solutions tailored to address these specific failure modes.

 

PCBA Failure Analysis Methods and Applications 

Xue Guanghui—China's Most Influential Hands-On Expert in PCBA


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Finally, Mr. Xue elaborated on PCBA failure analysis methods and their applications, covering key elements in developing failure analysis plans, fundamental skill requirements, process monitoring, and case studies. He emphasized that well-designed failure analysis plans, professional skill requirements, and rigorous process monitoring are crucial for ensuring PCBA product quality and improving production efficiency. He demonstrated how scientific methodologies and precise techniques can identify the root causes of PCBA failures and proposed corresponding improvement measures.




Interactive Q&A


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During the interactive session, attendees engaged in free-flowing exchanges and lively discussions with the experts. The atmosphere was highly dynamic, with the experts providing detailed answers to questions and offering professional guidance and advice to participants.




END


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This concludes our event successfully. The conference examined the key highlights and challenges currently encountered in materials failure analysis, driving progress and innovation in failure analysis technology. Experts shared practical experience and cutting-edge techniques in the field of failure analysis, offering attendees fresh perspectives and insights. This not only enhanced professional skills but also sparked further innovative thinking.



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