Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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MTT is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
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Pooling Jiangcheng's Wisdom, Building a Reliable Foundation for Automotive Electronics | 2025 Maxim Automotive Electronics Reliability Technology Exchange Event Concludes Successfully in Wuhan
Release date:2025-07-07 00:00
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As the pace of automotive electronics and intelligent systems accelerates, electronic manufacturing technology is increasingly taking center stage within the industry chain. To foster industrial collaboration, promote standard adoption, and enhance failure analysis capabilities, the “2025 Automotive Electronics Reliability Technology Exchange Conference (Wuhan Station)” was successfully held in Wuhan on July 4, 2025. The event was hosted by Shenzhen Meixin Testing Technology Co., Ltd. (hereinafter referred to as “Meixin Testing”).



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This conference, co-organized by the IPC CAEC China Automotive Electronics Steering Committee, Wuhan Electronic Intelligent Manufacturing Industry Association, and Wuhan New Energy Vehicle Industry Association, with strong support from Six Sigma Standard Technology Development (Wuhan) Co., Ltd., brought together numerous industry experts and representatives from leading enterprises to jointly explore key automotive electronics technologies, standard interpretations, and exemplary case studies.


Four Major Keynote Presentations

In-depth Analysis of Technical Challenges and Solutions  



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Introduction to the Implementation and Application of Modern Soldering Systems for Automotive Electronic Component PCBA


Cao Zhenghua, Chairman of the IPC CAEC China Automotive Electronics Guidance Committee /

Senior Supplier Quality Expert, SAIC-GM Co., Ltd.


Drawing on 26 years of deep automotive industry experience, Chairman Cao focused on electronics, controllers, high/low-voltage wiring harnesses, and new energy vehicle powertrain systems. He shared invaluable insights on quality control and supplier management success, providing practical guidance for supply chain collaboration.




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Process Audits Enhance Reliability in the Electronics Industry


Zhao Yinglong, Supplier Capability Development Specialist at an OEM /


 Member of IPC CAEC China Automotive Electronics Guidance Committee


Mr. Zhao proposes leveraging the IPC QML framework to address challenges in automotive electronics manufacturing, clarifying the core focus of audits amid industry pressures. He emphasizes key standards and compliance requirements for the automotive QML, while identifying common pitfalls. The value lies in translating abstract standards into actionable process control points, effectively boosting first-pass yield in electronics mass production and enhancing overall reliability.




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Automotive Electronic Component Testing Technology and Practical Applications


Xu Jiajia, Chief Engineer, Automotive Electronics Division, Maxine Testing


Chief Engineer Xu demonstrated comprehensive testing capabilities spanning electronic and thermal management components. He systematically outlined Maxine Testing's core technological advantages in the automotive electronics sector and showcased its robust technical support capabilities through detailed analysis of representative case studies.




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Failure Mechanisms and Case Studies of Automotive Electronic PCBs/PCBA


Feng Xueliang, Electronic Process Expert at Maxin Testing


Mr. Feng conducted an in-depth analysis of six major electronic failure mechanisms: including ENIG phosphorus-rich layer-induced solder joint brittle fracture, Kirkendall effect voids causing equipment downtime, solder joint fatigue-induced crack propagation, and short circuits caused by dendrite growth. Drawing from over 800 case studies, he not only explains these mechanisms but also provides corresponding solutions based on the failure mechanisms, offering comprehensive failure prevention and control strategies. This provides enterprises with practical solutions for addressing reliability challenges in production practice.



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The successful hosting of the “2025 Automotive Electronics Reliability Technology Exchange Conference (Wuhan Station)” has established a high-value platform for technical exchange and knowledge sharing within the automotive electronics industry in Central China. Through in-depth presentations by experts and vigorous discussions, attendees gained a deeper understanding of cutting-edge trends in automotive electronics reliability technology, the essence of standards, failure analysis techniques, and key points for process audits.


Maxin Testing extends its sincere gratitude to the participating experts, partners, and all attendees for their intellectual contributions. By deeply integrating technical standards with practical case studies, this conference has provided robust momentum for innovative breakthroughs in automotive electronics reliability technology. It has not only established a platform for industry-wide technical exchange and collaborative innovation but also injected innovative vitality into the field of automotive electronics reliability through systematic solutions.

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