Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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MTT is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Maxim Testing's Electronic Component Failure Analysis Technology Seminar Successfully Held
Release date:2025-03-20 00:00
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On March 20, 2025, the “Electronic Component Failure Analysis Technology Salon,” hosted by Shenzhen Meixin Testing Technology Co., Ltd. (hereinafter referred to as “Meixin Testing”), was successfully held at Meixin Testing in Shenzhen. Centered on the core theme of “electronic product failure,” the event brought together industry experts, scholars, and corporate representatives. Through diverse formats including keynote speeches, case studies, and roundtable discussions, participants engaged in in-depth exploration of the failure mechanisms and solutions for electronic products.


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Cutting-Edge Technology Insights: The Scientific Key to Solving Failure Challenges


The event featured special guest speakers Mr. You Qiqian, Head of the Failure Analysis Project Team at the Semiconductor Division of Meixin Testing, and Mr. Feng Xueliang, Failure Analysis Engineer specializing in electronic processes. Drawing on years of hands-on experience, the two experts systematically analyzed typical failure modes and root cause analysis methods for electronic components and PCBs/PCBA assemblies.


Feng Xueliang

Failure Analysis Engineer, Electronic Processes


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Professor Feng Xueliang specializes in in-depth analysis of failure issues related to electronic manufacturing processes, including ENIG black pad defects, poor solderability on plated-through holes, fatigue cracking of solder joints, and CAF-related failures. Through cross-section analysis, SEM observation, and thermal imaging techniques, he successfully resolved complex cases such as grain boundary fractures in BGA solder joints on mobile phone motherboards and dendritic short circuits in automotive fuel gauge LEDs. These achievements not only demonstrate Maxin Testing's profound expertise in soldering process evaluation and material reliability verification but also provide valuable insights and methodologies for enterprises addressing similar challenges.


You Qiquan

Semiconductor Division Failure Analysis Engineer


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Professor You Qiquan focused on core components such as integrated circuits, transistors, and resistors/capacitors to elaborate on their failure mechanisms. Through typical cases like moisture-sensitive stratification, burnout, and sulfidation corrosion, he demonstrated failure analysis workflows and the application of advanced equipment. For instance, addressing complex issues like cracked automotive LED chips and blacked-out camera modules, high-resolution 3D X-ray machines, Thermal EMMI, and FIB equipment were employed to precisely locate microscopic failure points such as microcracks and open-circuit defects. Combined with electrical and material analysis, this approach rapidly pinpointed root causes. This suite of failure analysis techniques provides robust support for enterprises transitioning from reactive troubleshooting to proactive prevention in quality control.


Driven by expertise to fuel innovation, Delivering value through service excellence.


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This technical salon not only provided attendees with a cutting-edge platform for exchanging technological insights but also highlighted Maxim Testing's core values of integrity, professionalism, service, teamwork, and mutual success. Moving forward, the company will continue to deepen its expertise in failure analysis, focusing on technological innovation and standardized services. Leveraging its professional capabilities, Maxim Testing will empower enterprises to enhance product reliability and drive high-quality development in the electronics manufacturing industry.





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