Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
Didn't find what you were looking for?
Consult a professional engineer immediately for your service
Didn't find what you were looking for?
Consult a professional engineer immediately for your service
Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
Didn't find what you were looking for?
Consult a professional engineer immediately for your service
Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
Didn't find what you were looking for?
Consult a professional engineer immediately for your service
MTT is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
Didn't find what you were looking for?
Consult a professional engineer immediately for your service
Professional verification platform, delivering precise data insights to build a solid foundation of trust for investors.
Didn't find what you were looking for?
Consult a professional engineer immediately for your service
From Failure to Excellence: Reliability Drives the Future | 2025 Unlocking the Secrets to Reliability Enhancement Technical Seminar Concludes Successfully
Release date:2025-04-27 00:00
Share to:

On April 25, 2025, the “2025 Unlocking the Secrets to Reliability Enhancement Technology Seminar,” hosted by Shenzhen Meixin Testing Technology Co., Ltd. (abbreviated as Meixin Testing) and co-organized by Guoke Industrial Software (Suzhou) Technology Co., Ltd., was successfully held in Suzhou. The conference focused on cutting-edge developments and practical applications in automotive electronics reliability technology, drawing numerous industry experts, corporate representatives, and technical elites to explore innovative pathways and industry trends in automotive reliability technology.


Drawing on extensive industry experience, Mr. Cui provided a detailed analysis of failure modes and reliability evaluation methods for automotive electronic components. He also introduced the application of destructive physical analysis (DPA) and board-level testing procedures. He emphasized that comprehensive assessment and continuous optimization can effectively enhance the reliability of electronic components, thereby providing robust assurance for the quality and safety of automotive electronic products.


30f681995fb67bbb55618c932c6a2916_.jpg

02e56dd563d8afaa76c8bf1117cb1d4f_.jpg

bc31c50f08fd7503f03d55b086ed8cdb_.jpg

7985b412c3b7338cad141ee720a7cccb_.jpg


Practical Applications of Reliability Data Analysis

Chen Yunbin, General Manager of Guoke Software

Mr. Chen Yunbin delved into the critical role of reliability data analysis in the development, optimization, and reliability enhancement of automotive electronic products. He elaborated on how data analysis techniques can predict product failures, optimize designs, and reduce warranty costs. Through multiple real-world case studies, he demonstrated the significance of data analysis in improving the full-lifecycle reliability of automotive electronic products.


994ef90aba8e018140fa2678d4936b62_.jpg

6daadddf9cb0ea74894946617f793996_.jpg

a945749cc6f5da1068824ac5aba28c28_.jpg

3ac437e2df645faf7b07905448a3fb47_.jpg

A Brief Analysis of Failure Analysis Patterns and Methods for Common Electronic Components in New Energy Vehicles

Dr. Liu Qizheng

Dr. Liu provided an in-depth explanation of failure analysis patterns and methods for common electronic components in new energy vehicles. He thoroughly analyzed the failure mechanisms of key components such as IGBTs, introduced the fundamental approaches and commonly used tools for electrical failure analysis, and demonstrated the application of non-destructive and destructive testing techniques.


dfc628311a3f48d731301864fab8f300_.jpg

745e9570b01db875e0c16506fc54c8b1_.jpg

ed620d6aa17fdb846f53987e903b980f_.jpg

704ae246d8312f0d3faede1731be6183_.jpg


Failure Mechanisms and Case Studies of Automotive Electronic PCBs/PCBA

Feng Xueliang, Electronic Process Expert at Maxin Testing

Engineer Feng provided a detailed presentation on failure mechanisms and multiple typical cases involving automotive electronic PCBs and PCBA assemblies. He delved into the soldering mechanisms of soft solder joints, revealing common failure causes such as ENIG black solder pads and poor tinning on electroless nickel-plated boards. Additionally, he introduced failure modes including solder joint fatigue and dendrite growth on board surfaces. Through concrete case studies, Engineer Feng offered attendees valuable insights into failure analysis and preventive countermeasures.


7ad52873342654cb4011a4faa4078332_.jpg

b03a9ea5691a96c5331d2ceddc5418af_.jpg

88c6f2fd73e75359a0cdc66ca61a436c_.jpg

dec91be685395c348b38f66e832df8b2_.jpg


Reliability Design and Potential Failure Analysis of New Energy Vehicle's Three Electrical Systems

Liu Jinwei, Reliability Expert at Geely Auto


By examining potential failure modes in new energy vehicle's three electrical systems, Mr. Liu Jinwei proposes a dual-assurance strategy based on design optimization and quality control.    


7bcc64442eb5aac8c5280845f3435fca_.jpg

73dcfd1d9fb00d33d2eeda44d36be3a0_.jpg

ba7d8116d90a97649778b4242aadcf2e_.jpg


Wei Yujie, a dedicated engineer at Meixin Testing, focused on testing battery packs for new energy vehicles. He not only provided an in-depth introduction to the composition and key components of battery packs but also comprehensively analyzed common testing standards and projects, including temperature testing, mechanical testing, and external environment simulation testing. Additionally, he shared multiple battery pack testing case studies, offering practical experience to enhance battery pack stability for the industry. Subsequently, Meixin Testing Engineer Wang Jie addressed standardization practices in connector testing. Approaching the subject from multiple dimensions—including electrical performance, mechanical characteristics, vibration/shock, and environmental testing—she combined typical test cases to meticulously dissect the full-process validation methodology for automotive-grade connectors. This provided a reusable technical pathway for optimizing connector reliability.


71bda56dec9356ca68f14e096f8605cd_.jpg

763bfe5abdca1457289ee8d2beb3cff5_.jpg

dd8e2ae4c448a85202138ff848b7682f_.jpg

ceb07f2303d3696f6c205148e87a6c9b_.jpg

c0cedc22a833d38c9d3ce1f76246b5cb_.jpg


With the conclusion of the discussion session, the “2025 Unlocking Reliability Enhancement Cryptography Technology Seminar” successfully drew to a close. Shenzhen Meixin Testing Technology Co., Ltd. extends its sincere gratitude to the participating experts, partners, and all attendees for their valuable contributions. By deeply integrating technical standards with practical case studies, this conference has provided robust momentum for innovative breakthroughs in automotive electronics reliability technology. It has not only established a platform for industry-wide technical exchange and collaborative innovation but also injected fresh vitality into the field of automotive electronics reliability through systematic solutions.


8163c5746a1005344e8037df352b08da_.jpg





Online Customer Service
Business Consultation
Free Consultation
Report Inquiry
Back to Top
Contact Us
  • *Name:
  • *Contact:
  • *Email:
  • *Company/Organization/school:
  • *The location:
  • *Message information: