Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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MTT is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
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Silicone Exceeding Limits = EU Sales Ban? With Global Regulations Tightening, Is Your Product Compliant?
Release date: 2025-08-01 00:00
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— Read the siloxane test in one piece –


What is siloxane?

Siloxane is a class of silicone compounds containing Si-O-Si bonds, which are widely used in rubber, detergent, polishing, adhesive, sealants and other fields. Due to the environmental and health risks of certain siloxanes, siloxanes have been regulated in many countries and regions around the world.


How do relevant countries and regions control siloxane?

EU REACH regulation: D4, D5, D6, ocmethyltrisiloxane, demethyltetrasiloxane, 1,1,1,3,5,5,5,5-seven methyl-3-[(trimethylsilane)oxygen] trisiloxane is classified as a substance of very concern (SVHC) and restricts its use in some products.

EU Cosmetics Regulation: D4 and D5 are prohibited for flushing cosmetics, with a limit of 0.1%. D6 is not explicitly restricted at this time, but a risk assessment is required due to SVHC status.

Stockholm Convention: Due to the difficulty of degradation in the environment of D4, D5 and D6, they are proposed to be included in the Stockholm Convention POPs list.

China: China has not yet clearly defined the restrictions on D4, D5, and D6, but the relevant industry standards are gradually improving.

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Importance of Siloxane Testing

Compliance requirements : With the increasing emphasis on environmental and health protection in the world national regulations restrict and control siloxanes more and more strictly. Through the siloxane test, enterprises can ensure that the product meets the relevant regulatory requirements and avoids legal risks and economic losses due to violations.

Environmental protection: Some siloxanes are persistent, bioaccumulative and toxic (PBT), which may cause long-term harmful effects on aquatic environments, soil and other ecosystems. Effectively control the residue of siloxane, help reduce environmental pollution, protect the ecological environment.

3 quality control: In the application of electronic products and other fields, low molecular weight siloxane may affect the performance and quality of the product, such as leading to electrical contact failure, optics blurry fogging and other issues. By testing the siloxane content, enterprises can optimize the production process, improve product quality, enhance market competitiveness, and help enterprises establish a good brand image.


How companies respond

Enterprises should deeply understand and comply with the EU REACH, cosmetics regulations, the Stockholm Convention and Chinese industry standards, evaluate the compliance of siloxane content in products, and ensure that the siloxane content in the production process meets environmental and health standards. Develop low-siloxane alternatives to reduce environmental health risks through technological innovation. Continue to pay attention to regulatory updates, adjust strategies in a timely manner, reduce market risks, and promote sustainable development.

Meixin Testing can help companies investigate the presence of siloxane substances in electrical and electronic products, components and raw materials, provide professional solutions to avoid trade risks, and promote sustainable development.



– U.S. News test recommendations –


With the continuous updating and improvement of siloxane regulatory regulations, enterprises need to pay close attention to relevant developments, timely adjust test methods and production processes, strengthen the detection and management of siloxane components, ensure that products meet international and domestic regulatory requirements, and avoid market risks due to violations.


Relevant cases
Still failing despite meeting IPC standards? The OSP film thickness tolerance vulnerability overlooked by 90% of factories
After undergoing two reflow temperatures, OSP pads exhibited severe solderability issues during wave soldering. Reducing the reflow temperature resolved the solderability problems. This paper analyzes the failure causes and mechanisms of solderability defects on OSP pads and proposes improvement recommendations.
The Truth Behind the 30% Surge in FPC Lead-Free Failure Rates | The “Invisible Killer” of Consumer Electronics
A certain FPC exhibited routing shallowing at certain locations, with both the edges and central areas of the defective samples showing this phenomenon. This paper will conduct a systematic failure analysis to identify the root cause of routing shallowing in the FPC.
Save Millions! Practical Tips for Avoiding Pitfalls in Metal Material Selection (Part 2)
In the previous article, “Choosing the Wrong Metal = Burning Money! A Guide to Avoiding Pitfalls in Metal Material Selection for Electronics (Part 1),” we established a knowledge framework for metal material properties and applications, and outlined the core steps for scientific material selection. However, theory must be tested by practice. This article will focus on the practical aspects: How can advanced inspection technologies provide reliable data support for material selection decisions? How can performance and cost be skillfully balanced in projects? Real-world case studies will reveal the consequences of improper material selection and the solutions to address them.
Choosing the Wrong Metal = Burning Money! A Guide to Avoiding Pitfalls in Metal Selection for Electronics (Part 1)
In electronic products, the selection of metal components directly impacts product performance, safety, and lifespan. From smartphone casings to aircraft engine blades, the scientific selection of metal materials stands as a core element in technological R&D. This article will explore the cost-effectiveness considerations in metal material selection in two parts, integrating laboratory testing techniques with engineering practice.
Flux compatibility issues with PCBA can actually lead to such severe consequences?!
A PCBA board for an audio product (using wave soldering) suffered burnout during operation. When using flux variant A, failure rates were high; after cleaning, the rate decreased slightly. Switching to flux variant B reduced the defect rate to zero. This paper will employ a series of professional testing and analytical methods to identify the root cause of the failure.
Rigorous Testing! Can Your Phone Handle These Challenges?
In today's era of widespread smartphone adoption, device reliability has become a key concern for users. A highly reliable phone not only delivers a smooth user experience but also remains dependable when it matters most. So, what factors influence smartphone reliability, and how can it be improved? Today, let's delve into these questions.
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