Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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MTT is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Thermal performance test

The thermal performance test comprehensively evaluates the heat dissipation capacity of liquid-cooled plates under rated working conditions through heat transfer efficiency testing, thermal resistance testing, thermal distribution uniformity testing, and fit testing.

Thermal performance test
Thermal performance test

Test Background


The thermal performance of liquid-cooled plates directly determines whether the chip can operate at full load within a safe temperature range. As the power consumption of AI chips exceeds 1000W, thermal resistance and thermal distribution uniformity have become core performance indicators.

 

Test Introduction


The thermal performance test comprehensively evaluates the heat dissipation capacity of liquid-cooled plates under rated working conditions through heat transfer efficiency testing, thermal resistance testing, thermal distribution uniformity testing, and fit testing.

 

Testing Objectives

 

Measure the thermal resistance values of liquid-cooled plates at different flow rates

Evaluate the uniformity of surface temperature distribution

Verify whether the heat transfer efficiency meets the design target

Ensure good fit with the chip and minimize the contact thermal resistance

 

Test Standards

 

T/CESA 1249.1-2023 Cold plate technical specification

ASHRAE's test method for the thermal performance of liquid-cooled plates

Customer-defined thermal performance acceptance criteria

 

Applicable Products/Fields


Suitable for AI servers, high-performance computing, GPU/CPU liquid-cooled plates, IGBT liquid-cooled modules, etc.

 

Test Content

 

Thermal resistance test: Steady-state heat flow method, R = (Tc-Tl)/Q

Temperature distribution test: The surface temperature difference detected by the infrared thermal imager is ≤5°C

Heat transfer efficiency test: Heat dissipation power curves under different flow rates

Fit test: Detect contact uniformity by the pressure paper method

 

Project Advantages

 

High-precision heat source simulator (max. 2kW, accuracy ±0.5%)

Real-time temperature field monitoring via infrared thermal imager

Provides thermal resistance-flow rate curves and optimization suggestions

 

Laboratory Configuration

 

Thermal performance test system (including heat source, cold source, temperature control module)

Infrared thermal imager (FLIR T series)

Multi-point temperature acquisition system

Constant temperature cooling liquid circulation device

 

FAQ
Q: What is the thermal resistance requirement for the liquid cooling plate? A: For AI server cold plates, the thermal resistance is usually required to be ≤0.05°C·cm²/W, and the R value is <0.08°C/W under a 350W load.

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