Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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Stay updated with the latest news from Maxin Testing, including technical developments, exhibitions, and events. We build on a foundation of professional testing to deliver customized solutions for our clients, ensuring quality control from the source. This empowers our clients to stand out in the marketplace and achieve commercial success.
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MTT is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Safety test

The safety test covers explosion-proof and flame-retardant tests, leakage detection, electrical safety regulations, and emergency heat-dissipation tests. It comprehensively evaluates the system's safety protection ability under abnormal operating conditions to ensure that no safety accidents occur under any failure mode.

Safety test

Test Background


The liquid-cooling system operates under pressure (0.3-1.0 MPa). Once the coolant leaks, it may cause safety accidents such as electrical short-circuits, equipment damage, and even fires. The safety test is the red line for ensuring personnel safety and stable operation of equipment.

 

Test Introduction


The safety test covers explosion-proof and flame-retardant tests, leakage detection, electrical safety regulations, and emergency heat-dissipation tests. It comprehensively evaluates the system's safety protection ability under abnormal operating conditions to ensure that no safety accidents occur under any failure mode.

 

Testing Objectives

Verify the safety of the system under abnormal operating conditions such as over-pressure and leakage

Evaluate the flame-retardant performance and electrical insulation ability of materials

Ensure the reliability of leakage detection and emergency heat-dissipation functions

Meet the requirements of international safety certifications such as UL/EN

 

Test Standards

 

EN/UL 62368-1 Safety requirements for audio/video, information and communication technology equipment

GB/T 42880-2023 Technical specification for data center safety

YD/T 4024-2022 General technical requirements and test methods for liquid-cooled server systems in data centers

 

Applicable Products/Related Fields


Suitable for various liquid-cooled data centers, AI computing power centers, edge computing nodes, immersion liquid-cooled systems, etc.

 

Test Content

 

Explosion-proof and flame-retardant test: Verification of UL94 V-0 grade for materials

Leakage detection test: Helium mass spectrometry leak detection, leakage rate ≤ 1×10 Pa·m³/s

Electrical safety test: Insulation resistance, withstand voltage, grounding resistance

Emergency heat dissipation test: Passive heat dissipation ability under power failure/pump failure

 

Project Advantages

 

High-sensitivity helium inspection equipment capable of detecting micron-level leaks

Electrical safety testing covering IEC/UL/GB standards

Emergency heat dissipation testing simulating the harshest fault scenarios

Laboratory Configuration

Helium mass spectrometer leak detector (sensitivity: 5×10¹² Pa·m³/s)

Safety comprehensive analyzer (withstand voltage of 5 kV, insulation of 1 TΩ)

Flame retardancy tester (UL94 horizontal/vertical combustion)

Emergency heat dissipation test platform

 

FAQ
Q: What is the concept of a leakage rate of 1×10 Pa·m³/s? A: It is equivalent to a gas volume of about 0.001 ml leaking per second under 1 atmosphere, which is one-ten-thousandth of a drop of water and belongs to an ultra-high sealing level.

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