Printed circuit boards and their assemblies (PCB & PCBA) are the core components of electronic products, and their reliability directly determines the overall reliability of electronic products. To ensure and enhance the quality and reliability of electronic products, it is essential to carry out comprehensive physical and chemical analyses of failures, identify the underlying failure mechanisms, and then propose corresponding improvement measures. MTT possesses profound technical expertise in board-level failure analysis, a complete range of analytical methods, a vast database of case studies, and a team of experienced experts, providing you with high-quality and efficient failure analysis services.
The purpose of electronic component failure analysis is to employ a variety of testing and analytical techniques and procedures to identify the failure phenomena of electronic components, determine their failure modes and mechanisms, identify the ultimate root cause of failure, and propose recommendations for improvements in design and manufacturing processes. This helps prevent the recurrence of failures and improves the overall reliability of the components.
The continuous rise in complexity and performance requirements of integrated circuits, combined with potential risks across design, manufacturing, packaging, and application stages, has led to frequent occurrences of critical failure modes such as short circuits, open circuits, leakage, burnout, and parameter drift. These issues not only result in costly device scrapping and system downtime but also often trigger disputes over responsibility among designers, foundries, packaging and testing houses, and end-users, causing significant economic losses and reputational risks.
The performance requirements for polymer materials continue to rise, while differences in understanding of high-demand products and processes between customers and suppliers often lead to frequent failures such as fracture, cracking, corrosion, and discoloration. These failures frequently cause disputes over responsibility and result in significant economic losses.
The increasingly harsh service environments of metal components place higher demands on material performance and structural reliability. However, factors such as design flaws, material defects, manufacturing deviations, or improper use can readily trigger typical failures including fatigue fracture, stress corrosion cracking, hydrogen embrittlement, creep, wear, and overload deformation.
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Meixin Testing leverages its technological edge in constructing massive failure databases, showcasing its capabilities through comprehensive case studies, solutions for complex scenarios, partnerships with leading enterprises, and systematic intellectual property. Drawing on millions of failure analyses, it delivers precise insights into root causes, enabling inspection reports to provide robust support for clients' quality upgrades and achieve zero failures.
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MTT is a nationally accredited commercial third-party laboratory. We specialize in providing testing services, technical consulting services, and solution services to clients across industries including electronics manufacturing, automotive electronics, semiconductors, and aerospace materials.
Maxin Testing operates laboratory facilities in Shenzhen, Suzhou, and Beijing, featuring multidisciplinary testing and analytical laboratories. The company pioneers an industrial hospital service model grounded in materials science engineering and electronic reliability engineering.
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Functional and performance test

The functional and performance test comprehensively evaluates the hydraulic performance and operating performance of the valve through flow characteristic test, pressure drop test, opening-closing torque and time test, solenoid valve response test and manual valve life test.

Functional and performance test
Functional and performance test

Test Background


The flow regulation characteristics, pressure drop characteristics and opening-closing performance of the valve directly determine the control accuracy and energy consumption of the liquid-cooling system, and are the basis for the CDU to achieve accurate flow distribution.

 

Test Introduction


The functional and performance test comprehensively evaluates the hydraulic performance and operating performance of the valve through flow characteristic test, pressure drop test, opening-closing torque and time test, solenoid valve response test and manual valve life test.

 

Testing Objectives

 

Plot the flow characteristic curves at different opening degrees

Measure the pressure drop in the fully open state

Measure the opening-closing torque and time

Verify the response repeatability of the solenoid valve

Evaluate the mechanical life of the manual valve

 

Test Standards

 

GB/T 17213 Industrial-process control valves

ISO 19879 Hydraulic valve testing

T/CESA 1249.2-2023 Valve performance requirements

Customer-defined flow characteristic requirements

 

Applicable Products/Fields


Suitable for electric control valves, electromagnetic shut-off valves, manual ball valves, check valves, etc.

 

Test Content

 

Flow characteristic test: Flow coefficient Cv values at different opening degrees

Pressure drop test: Inlet-outlet pressure difference in the fully open state

Opening and closing torque test: Operating torque of manual valves

Opening and closing time test: Action time of solenoid valves when energized/de-energized

Manual valve life test: 5000 opening and closing cycles

 

Project Advantages

 

Synchronous high-precision measurement of flow and pressure

Capable of simulating actual pipeline resistance characteristics

Provides complete valve performance curves

 

Laboratory Configuration

 

Valve performance test platform

Electromagnetic flowmeter (accuracy 0.5%)

Differential pressure sensor (accuracy 0.25%)

Torque sensor

Data acquisition and analysis system

 

FAQ
Q: What is the required adjustable ratio of the control valve? A: Usually, it is required to be ≥50:1 to ensure precise adjustment between the minimum and maximum flow rates.

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